Topology Optimization and Robust Analysis of Welding Spot Layout for a Heavy Duty Truck Cab Based on Element Strain Energy Density

The static stiffness and numerical modal are analyzed with the finite element model of a heavy duty truck cab. Considering the influence of welding spots on static stiffness, strength and first order modal frequency, the welding spots of the heavy duty truck cab are divided into two areas based on element strain energy density. And welding spot layout of the two areas is optimized by topology optimization method respectively. Then the robustness of welding spot layout before and after optimization is analyzed. The results show that the number of welding spots after optimization is reduced with the performance maintained and welding spot layout robustness of the cab is improved.