FEM Study of Induction Machines Suffering from Rotor Electrical Faults Using Stray Flux Signature Analysis

The wide range of applications using induction machines has been enhanced with the rapid evolution of condition monitoring and variable speed drives. The latter two, along with their constantly growing demands, have raised the necessity of new approaches and techniques in fault diagnostics. A reliable solution to this matter, has proven to be the monitoring of stray magnetic flux. Accounted for in different locations on the machine's peripheral area and with different measurement techniques, the stray flux provides valuable information for fault detection and identification. This paper aims to apply one of these diagnostic strategies and the related measurement of stray flux using FEM, to evaluate its performance and diagnostic capability on two machines of different size and power rating and conclude on the quantitative effectiveness of such strategies.

[1]  Humberto Henao,et al.  A frequency-domain detection of stator winding faults in induction machines using an external flux sensor , 2002 .

[2]  Bilal Akin,et al.  Broken rotor bar fault monitoring based on fluxgate sensor measurement of leakage flux , 2017, 2017 IEEE International Electric Machines and Drives Conference (IEMDC).

[3]  H.A. Toliyat,et al.  A novel approach for broken rotor bar detection in cage induction motors , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[4]  P. Bauer,et al.  Detection of eccentricity and bearings fault using stray flux monitoring , 2011, 8th IEEE Symposium on Diagnostics for Electrical Machines, Power Electronics & Drives.

[5]  H. Henao,et al.  Induction Machine Broken Bars Fault Detection Using Stray Flux after Supply Disconnection , 2006, IECON 2006 - 32nd Annual Conference on IEEE Industrial Electronics.

[6]  Humberto Henao,et al.  On the stray flux analysis for the detection of the three-phase induction machine faults , 2003, 38th IAS Annual Meeting on Conference Record of the Industry Applications Conference, 2003..

[7]  Galina Mirzaeva,et al.  Comprehensive Diagnostics of Induction Motor Faults Based on Measurement of Space and Time Dependencies of Air Gap Flux , 2017, IEEE Transactions on Industry Applications.

[8]  C. Tassoni,et al.  Vibrations, currents and stray flux signals to asses induction motors rotor conditions , 2006, IECON 2006 - 32nd Annual Conference on IEEE Industrial Electronics.

[9]  Jean-Calude Trigeassou,et al.  Electrical Machines Diagnosis , 2011 .

[10]  D. Casadei,et al.  Flux signature analysis: An alternative method for the fault diagnosis of induction machines , 2005, 2005 IEEE Russia Power Tech.

[11]  G. Venchi,et al.  A novel approach to detect short circuits in low voltage induction motor by stray flux measurement , 2012, 2012 XXth International Conference on Electrical Machines.

[12]  G.A. Capolino,et al.  Gearbox monitoring by using the stray flux in an induction machine based electromechanical system , 2008, MELECON 2008 - The 14th IEEE Mediterranean Electrotechnical Conference.

[13]  Gonzalo A. Orcajo,et al.  Unambiguous Detection of Broken Bars in Asynchronous Motors by Means of a Flux Measurement-Based Procedure , 2011, IEEE Transactions on Instrumentation and Measurement.

[14]  Ielyzaveta Chernyavska,et al.  Analysis of air-gap eccentricity in inverter fed induction motor by means of motor current signature analysis and stray flux of motor , 2017, 2017 IEEE 11th International Symposium on Diagnostics for Electrical Machines, Power Electronics and Drives (SDEMPED).

[15]  Thomas Henneron,et al.  End-Region Leakage Fluxes and Losses Analysis of Cage Induction Motors Using 3-D Finite-Element Method , 2015, IEEE Transactions on Magnetics.

[16]  Robson Pederiva,et al.  Detection of stator winding faults in induction machines using flux and vibration analysis , 2014 .

[17]  Carlo Concari,et al.  Differential Diagnosis Based on Multivariable Monitoring to Assess Induction Machine Rotor Conditions , 2008, IEEE Transactions on Industrial Electronics.

[18]  G. Venchi,et al.  Development of a leakage flux measurement system for condition monitoring of electrical drives , 2011, 8th IEEE Symposium on Diagnostics for Electrical Machines, Power Electronics & Drives.

[19]  H. Henao,et al.  Broken rotor bars fault detection in squirrel cage induction machines , 2005, IEEE International Conference on Electric Machines and Drives, 2005..

[20]  Lorand Szabo,et al.  Induction Machine Bearing Fault Detection by Means of Statistical Processing of the Stray Flux Measurement , 2015, IEEE Transactions on Industrial Electronics.

[21]  Narayan C. Kar,et al.  Intelligent flux predictive control through online stator inter-turn fault detection for fault-tolerant control of induction motor , 2017, 2017 IEEE International Conference on Industrial Technology (ICIT).

[22]  Thomas G. Habetler,et al.  A review of condition monitoring of induction motors based on stray flux , 2017, 2017 IEEE Energy Conversion Congress and Exposition (ECCE).

[23]  H. Henao,et al.  Simplified axial flux spectrum method to detect incipient stator inter-turn short-circuits in induction machine , 2004, 2004 IEEE International Symposium on Industrial Electronics.

[24]  Ivan E. Chabu,et al.  Spectral Analysis Using a Hall Effect Sensor for Diagnosing Broken Bars in Large Induction Motors , 2014, IEEE Transactions on Instrumentation and Measurement.

[25]  Hubert Razik,et al.  Evaluation of the detectability of rotor faults and eccentricities in induction motors via transient analysis of the stray flux , 2017, 2017 IEEE Energy Conversion Congress and Exposition (ECCE).

[26]  Paweł Ewert Use of axial flux in the detection of electrical faults in induction motors , 2017, 2017 International Symposium on Electrical Machines (SME).

[27]  R. Romary,et al.  Electrical machines fault diagnosis by stray flux analysis , 2013, 2013 IEEE Workshop on Electrical Machines Design, Control and Diagnosis (WEMDCD).

[28]  Hamid A. Toliyat,et al.  Electric Machines: Modeling, Condition Monitoring, and Fault Diagnosis , 2012 .

[29]  J. Penman,et al.  Detection and location of interturn short circuits in the stator windings of operating motors , 1994 .

[30]  Jafar Milimonfared,et al.  Interbar currents and axial fluxes in healthy and faulty induction motors , 2002 .

[31]  Remus Pusca,et al.  Study of Rotor Faults in Induction Motors Using External Magnetic Field Analysis , 2012, IEEE Transactions on Industrial Electronics.

[32]  Hubert Razik,et al.  Detection of rotor faults via transient analysis of the external magnetic field , 2017, IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society.

[33]  Daniel Stevens,et al.  Induction motor rotor bar damage evaluation with magnetic field analysis , 2015, 2015 IEEE 10th International Symposium on Diagnostics for Electrical Machines, Power Electronics and Drives (SDEMPED).

[34]  Bilal Akin,et al.  Separation of induction motor rotor faults and low frequency load oscillations through the radial , 2017, 2017 IEEE Energy Conversion Congress and Exposition (ECCE).