Lot sizing with bounded inventory and lost sales

In production planning, there can be situations where the ability to meet customer demands is constrained by inventory capacity rather than production capacity. This situation often happens in petrochemical manufacturing, food processing, and glass manufacturing. Only a few studies can be found in the literature for this situation, and among these lost sales usually are not considered. In this paper, we consider the lot sizing problem with bounded inventory. We further consider that (1) lost sales are allowed; (2) production cost functions are non-increasing with respect to the time period; and (3) inventory capacity is non-decreasing with respect to the time period. With these considerations, we present a model as well as an algorithm which has a polynomial time complexity. An illustration is given to demonstrate both the application of our model and the algorithm.

[1]  M. Florian,et al.  DETERMINISTIC PRODUCTION PLANNING WITH CONCAVE COSTS AND CAPACITY CONSTRAINTS. , 1971 .

[2]  J. K. Lenstra,et al.  Deterministic Production Planning: Algorithms and Complexity , 1980 .

[3]  Joaquin Sicilia,et al.  A polynomial algorithm for the production/ordering planning problem with limited storage , 2007, Comput. Oper. Res..

[4]  Chung-Yee Lee,et al.  A new dynamic programming algorithm for the single item capacitated dynamic lot size model , 1994, J. Glob. Optim..

[5]  A. Federgruen,et al.  A Simple Forward Algorithm to Solve General Dynamic Lot Sizing Models with n Periods in 0n log n or 0n Time , 1991 .

[6]  Suresh Chand,et al.  The single-item lot-sizing problem with immediate lost sales , 2003, Eur. J. Oper. Res..

[7]  Stephen F. Love Bounded Production and Inventory Models with Piecewise Concave Costs , 1973 .

[8]  Dong X. Shaw,et al.  An Algorithm for Single-Item Capacitated Economic Lot Sizing with Piecewise Linear Production Costs and General Holding Costs , 1998 .

[9]  Gerald L. Thompson,et al.  Decision horizons for the capacitated lot size model with inventory bounds and stockouts , 1993, Comput. Oper. Res..

[10]  Alok Aggarwal,et al.  Improved Algorithms for Economic Lot Size Problems , 1993, Oper. Res..

[11]  Albert P. M. Wagelmans,et al.  Economic Lot Sizing: An O(n log n) Algorithm That Runs in Linear Time in the Wagner-Whitin Case , 1992, Oper. Res..

[12]  Albert P. M. Wagelmans,et al.  An $O(T^3)$ algorithm for the economic lot-sizing problem with constant capacities , 1993 .

[13]  Ömer Kirca An efficient algorithm for the capacitated single item dynamic lot size problem , 1990 .

[14]  K. R. Baker,et al.  An Algorithm for the Dynamic Lot-Size Problem with Time-Varying Production Capacity Constraints , 1978 .

[15]  Gerald L. Thompson,et al.  A Forward Algorithm for the Capacitated Lot Size Model with Stockouts , 1990, Oper. Res..

[16]  G. Bitran,et al.  Computational Complexity of the Capacitated Lot Size Problem , 1982 .

[17]  C. Swoveland A Deterministic Multi-Period Production Planning Model with Piecewise Concave Production and Holding-Backorder Costs , 1975 .

[18]  Joaquin Sicilia,et al.  A new characterization for the dynamic lot size problem with bounded inventory , 2003, Comput. Oper. Res..

[19]  Larry P. Ritzman,et al.  A model for lot sizing and sequencing in process industries , 1988 .

[20]  Bernard Gendron,et al.  A tabu search heuristic for scheduling the production processes at an oil refinery , 2004 .

[21]  Harvey M. Wagner,et al.  Dynamic Version of the Economic Lot Size Model , 2004, Manag. Sci..

[22]  Chien-Hua M. Lin,et al.  An effective algorithm for the capacitated single item lot size problem , 1994 .