Preparation and characterisation of aluminium pigments encapsulated by composite layer containing organic silane acrylate resin and SiO2

Purpose – The purpose of this paper is to enhance the anticorrosion property of aluminium pigments and to improve their compatibility with polymers in coating.Design/methodology/approach – Aluminium pigments encapsulated by organic‐inorganic layer were prepared by hydrolysis and condensation of organic silane acrylate resin and tetraethoxy silane (TEOS) on the surface of pigments via sol‐gel method. TEOS and poly (methyl methacryalte‐n‐butyl acrylate‐vinyl triethoxysilane) (PMBV) formed in advance by co‐polymerisation of methyl methacrylate (MMA), n‐butyl acrylate (BA) and vinyl triethoxysilane (VTES) were used as precursors. The adhesion property of the aluminium pigments was measured by peel test, and the loss of silvery appearance after encapsulation and acid soaking were both evaluated by colour lightness difference (ΔL) measurement. The encapsulated aluminium pigments were further characterised by means of FTIR, SEM, TG and XPS.Findings – It was found that PMBV‐SiO2 thin films could be formed on the ...