Friction and adhesion in boundary lubrication measured by microtribometers

Abstract The measuring and modelling of friction are critically important for the motion control in nanopositioning, particularly when bearings are employed to cover the wide working distances. Since the positioning system usually operates at very low speed to achieve fine positioning, the boundary lubrication is the dominant regime. A detailed characterization of the friction of boundary lubrication formed by Poly–α–Olefin (PAO) with and without surfactant and a suspension of MoS 2 in base oil has been performed in reciprocating sliding tests by steel/steel point contacts, and correlated with adhesion measurements by silicon/silicon point contacts. A microtribometer based on laser interferometers and glass springs, which can resolve 100 nN force in a speed range of 1–1000 μm/s was employed to detect the minute changes in forces. We find that a simple linear function instead of a logarithmic function is possible to describe the relationship between the friction force and operating speed for all the lubricants tested, though the gradients are quite different and under the influence of normal load. Comparing to PAO+surfactant and MoS 2 suspension, PAO shows a much higher load-dependent coefficient of friction. This result is further confirmed by the repulsion force measurements, which shows a higher increase of contact pressure with the increase of normal load for PAO.

[1]  G. Jäger,et al.  An optical standing-wave interferometer for displacement measurements , 2003 .

[2]  Y. Liu,et al.  Nanoscale multilayer WC/C coatings developed for nanopositioning: Part I. Microstructures and mechanical properties , 2005 .

[3]  B. Briscoe,et al.  The boundary lubrication of glass-glass contacts by mixed alkyl alcohol and cationic surfactant systems , 1999 .

[4]  Lothar Spiess,et al.  Evaluation of the friction of WC/DLC solid lubricating films in vacuum , 2006 .

[5]  T. Baumberger,et al.  Physical analysis of the state- and rate-dependent friction law: Static friction , 1999 .

[6]  J. Georges,et al.  Lubrication with a thin colloidal layer , 1990 .

[7]  J. M. Martín,et al.  Experimental modelling of boundary lubrication using an ultra high vacuum tribometer , 1999 .

[8]  John A. Williams,et al.  Friction of sliding surfaces carrying adsorbed lubricant layers , 1996 .

[9]  Matthias Scherge,et al.  280th WE-Heraeus Seminar: Integrating Friction and Wear Research Ilmenau, Germany, May 2002 , 2003 .

[10]  J. Israelachvili Intermolecular and surface forces , 1985 .

[11]  M. Scherge,et al.  Tribological performance of selected bearings and bearing materials used for nanopositioning , 2005 .

[12]  C. Scholz Earthquakes and friction laws , 1998, Nature.

[13]  J. M. Martín,et al.  Friction reduction by metal sulfides in boundary lubrication studied by XPS and XANES analyses , 2003 .

[14]  M. Scherge,et al.  Nanoscale multilayer WC/C coatings developed for nanopositioning, part II: Friction and wear , 2005 .