Two-phase flow of refrigerants in 85 μm-wide multi-microchannels: Part II ― Heat transfer with 35 local heaters

This article is the second part of a study on flow boiling of R236fa and R245fa. This part presents the heat transfer coefficients obtained in a 12.7 mm silicon evaporator composed of 135 microchannels with 85 mu m wide and 560 mu m high channels separated by 46 mu m wide fins. There were 35 local heaters and temperature measurements arranged in a 5 x 7 array. The heat transfer results were uniform in the lateral direction to the flow (attributable to the inlet restriction) and a function of the heat flux, vapor quality and mass flux. The steady-state standard deviation of the local base temperature was less than 0.2 degrees C, inferring that the boiling process was very stable. For wall heat fluxes over 45 kW/m(2), the heat transfer coefficient curves were V-shaped, decreasing for intermittent flow regimes and increasing for annular flow. The three-zone model of Thome et al. (2004) was the best heat transfer prediction method when setting the dryout thickness equal to the channel roughness. (c) 2011 Elsevier Inc. All rights reserved.

[1]  John R. Thome,et al.  Characterization of diabatic two-phase flows in microchannels: Flow parameter results for R-134a in a 0.5 mm channel , 2006 .

[2]  Suresh V. Garimella,et al.  Microchannel size effects on local flow boiling heat transfer to a dielectric fluid , 2008 .

[3]  John R. Thome,et al.  Heat Transfer Model for Evaporation in Microchannels, Part I: Presentation of the Model , 2004 .

[4]  J. Thome,et al.  Mechanisms of Boiling in Micro-Channels: Critical Assessment , 2010 .

[5]  S. Garimella,et al.  A composite heat transfer correlation for saturated flow boiling in small channels , 2009 .

[6]  P. D. Maycock,et al.  Thermal Conductivity of Silicon from 300 to 1400°K , 1963 .

[7]  S. Lin,et al.  Two-phase heat transfer to a refrigerant in a 1 mm diameter tube , 2001 .

[8]  I. Mudawar,et al.  Two-phase flow in high-heat-flux micro-channel heat sink for refrigeration cooling applications: Part II—heat transfer characteristics , 2005 .

[9]  John R. Thome,et al.  A novel time strip flow visualisation technique for investigation of intermittent dewetting and dryout in elongated bubble flow in a microchannel evaporator , 2010 .

[10]  Yongtaek Lee,et al.  Flow boiling heat transfer coefficients and pressure drops of FC-72 in small channel heat sinks , 2008 .

[11]  Gian Luca Morini,et al.  Viscous heating in liquid flows in micro-channels , 2005 .

[12]  John R. Thome,et al.  Flow boiling heat transfer of R134a, R236fa and R245fa in a horizontal 1.030 mm circular channel , 2009 .

[13]  J. Thome,et al.  Mechanisms Of Boiling In Microchannels: Critical Assessment , 2010 .

[14]  A. Zoughaib,et al.  Flow boiling heat transfer and pressure drop of pure HFC-152a in a horizontal mini-channel , 2010 .

[15]  John R. Thome,et al.  Unified macro-to-microscale method to predict two-phase frictional pressure drops of annular flows , 2009 .

[16]  J. C. Chen Correlation for Boiling Heat Transfer to Saturated Fluids in Convective Flow , 1966 .

[17]  J. Thome,et al.  Effect of inlet orifice on saturated CHF and flow visualization in multi-microchannel heat sinks , 2009, 2009 25th Annual IEEE Semiconductor Thermal Measurement and Management Symposium.

[18]  R. Lockhart Proposed Correlation of Data for Isothermal Two-Phase, Two-Component Flow in Pipes , 1949 .

[19]  G. M. Lazarek,et al.  Evaporative heat transfer, pressure drop and critical heat flux in a small vertical tube with R-113 , 1982 .

[20]  John R. Thome,et al.  Heat Transfer Model for Evaporation in Microchannels, Part II: Comparison with the Database , 2004 .

[21]  M. W. Wambsganss,et al.  Small circular- and rectangular-channel boiling with two refrigerants , 1996 .

[22]  John R. Thome,et al.  High heat flux flow boiling in silicon multi-microchannels – Part II: Heat transfer characteristics of refrigerant R245fa , 2008 .

[23]  D. Fletcher,et al.  Flow boiling heat transfer of Freon R11 and HCFC123 in narrow passages , 2000 .

[24]  T. Karayiannis,et al.  Flow Patterns and Heat Transfer for Flow Boiling in Small to Micro Diameter Tubes , 2010 .

[25]  J. Thome,et al.  Flow Boiling in Horizontal Tubes. Part 1; Development of a Diabatic Two–Phase Flow Pattern Map , 1998 .

[26]  S. Kandlikar,et al.  An Extension of the Flow Boiling Correlation to Transition, Laminar, and Deep Laminar Flows in Minichannels and Microchannels , 2004, Proceeding of Compact Heat Exchangers and Enhancement Technology for the Process Industries - 2003.