Two-critical-number control policy for a stochastic production inventory system with partial backlogging

This paper deals with a production–inventory control model with partial backlogging, in which a reflected Brownian motion governs the inventory level variation. We consider a single storage facility with infinite capacity and assume that shortages are allowed and the total amount of stock-out is a mixture of backordering and lost sales. In addition, the production facility is controlled by a two-parameter (m, M) policy, which switches the production rate when the inventory level reaches the threshold values. The aim is to determine the optimal control parameters m and M by minimising the long-run total expected cost of the system. Some results are illustrated using numerical examples. A sensitivity analysis of the optimal solution with respect to major parameters is also carried out.

[1]  R. Vickson A Single Product Cycling Problem Under Brownian Motion Demand , 1986 .

[2]  K. S. Al-Sultan,et al.  Economic production quantity for a manufacturing system with a controllable production rate , 1997 .

[3]  de Ag Ton Kok,et al.  A stochastic production/inventory system with all-or-nothing demand and service measures , 1985 .

[4]  Ruth J. Williams,et al.  Introduction to Stochastic Integration , 1994 .

[5]  Bharat T. Doshi Two-mode control of Brownian Motion with quadratic loss and switching costs , 1978 .

[6]  Shib Sankar Sana,et al.  Optimal selling price and lotsize with time varying deterioration and partial backlogging , 2010, Appl. Math. Comput..

[7]  Christoph H. Glock,et al.  Batch sizing with controllable production rates in a multi-stage production system , 2011 .

[8]  A. G. deKok Production-inventory control models: approximations and algorithms , 1987 .

[9]  J. A. Bather A diffusion model for the control of a dam , 1968 .

[10]  de Ag Ton Kok Approximations for operating characteristics in a production-inventory model with variable production rate , 1987 .

[11]  W. Stadje,et al.  Optimal replenishment in a Brownian Motion EOQ model with hysteretic parameter changes , 2008 .

[12]  Z. Sinuany-Stern,et al.  Production control in semi-automated systems: comparison between constant and stochastic speeds , 1996 .

[13]  D. P. Gaver,et al.  OPERATING CHARACTERISTICS OF A SIMPLE PRODUCTION, INVENTORY-CONTROL MODEL , 1961 .

[14]  Michael Koller An Introduction to Stochastic Integration , 2011 .

[15]  Stephen C. Graves,et al.  The Compensation Method Applied to a One-Product Production/Inventory Problem , 1981, Math. Oper. Res..

[16]  Daniel P. Heyman,et al.  Optimal Operating Policies for M/G/1 Queuing Systems , 1968, Oper. Res..

[17]  K. S. Chaudhuri,et al.  Optimal price and lot size determination for a perishable product under conditions of finite production, partial backordering and lost sale , 2011, Appl. Math. Comput..

[18]  G. Samanta,et al.  OPTIMAL INVENTORY POLICIES FOR IMPERFECT INVENTORY WITH PRICE DEPENDENT STOCHASTIC DEMAND AND PARTIALLY BACKLOGGED SHORTAGES , 2012 .

[19]  Ahmad M. Alshamrani Optimal control of a stochastic production-inventory model with deteriorating items , 2013 .

[20]  J. Bather A continuous time inventory model , 1966, Journal of Applied Probability.

[21]  Mohsen S. Sajadieh,et al.  A coordinated manufacturer-retailer model under stochastic demand and production rate , 2015 .

[22]  J. Harrison,et al.  Brownian motion and stochastic flow systems , 1986 .

[23]  G. P. Samanta,et al.  Inventory model with two rates of production for deteriorating items with permissible delay in payments , 2011, Int. J. Syst. Sci..

[24]  Hsien-Jen Lin Investing in lead-time variability reduction in a collaborative vendor-buyer supply chain model with stochastic lead time , 2016, Comput. Oper. Res..

[25]  Henk Tijms,et al.  Simple approximations for the reorder point in periodic and continuous review (s, S) inventory systems with service level constraints , 1984 .

[26]  A. J. Taylor,et al.  Optimal control of a Brownian storage system , 1978 .

[27]  Hsien-Jen Lin,et al.  Reducing lost-sales rate on the stochastic inventory model with defective goods for the mixtures of distributions , 2013 .

[28]  A. G. de Kok Approximations for a Lost-Sales Production/Inventory Control Model with Service Level Constraints , 1985 .

[29]  D. Montgomery,et al.  INVENTORY MODELS WITH A MIXTURE OF BACKORDERS AND LOST SALES. , 1973 .

[30]  L. Ouyang,et al.  Mixture Inventory Model with Backorders and Lost Sales for Variable Lead Time , 1996 .

[31]  Arthur F. Veinott,et al.  Analysis of Inventory Systems , 1963 .

[32]  G. P. Samanta,et al.  A Deterministic Inventory Model of Deteriorating Items with Two Rates of Production, Shortages, and Variable Production Cycle , 2011 .

[33]  Ata Allah Taleizadeh,et al.  An Economic Order Quantity model with partial backordering and all-units discount , 2014 .

[34]  Stephen C. Graves,et al.  Technical Note - A One-Product Production/Inventory Problem under Continuous Review Policy , 1980, Oper. Res..

[35]  Henk C. Tijms,et al.  On a switch-over policy for controlling the workload in a queueing system with two constant service rates and fixed switch-over costs , 1977, Math. Methods Oper. Res..

[36]  Michael Johnson,et al.  On a stochastic demand jump inventory model , 2009, Math. Comput. Model..

[37]  G. P. Samanta,et al.  A PRODUCTION INVENTORY MODEL WITH DETERIORATING ITEMS AND SHORTAGES , 2004 .

[38]  B. Doshi,et al.  A production-inventory control model with a mixture of back-orders and lost sales , 1978 .

[39]  Mohamed Ben-Daya,et al.  Some stochastic inventory models with deterministic variable lead time , 1999, Eur. J. Oper. Res..

[40]  J. Sicilia,et al.  Optimal lot size for a production–inventory system with partial backlogging and mixture of dispatching policies , 2014 .

[41]  Owen Q. Wu,et al.  Optimal Pricing and Replenishment in a Single-Product Inventory System , 2004 .

[42]  Matthew J. Sobel,et al.  Optimal Average-Cost Policy for a Queue with Start-Up and Shut-Down Costs , 1969, Oper. Res..

[43]  Sanjay Sharma On the flexibility of demand and production rate , 2008, Eur. J. Oper. Res..

[44]  H. Tijms,et al.  Approximations for the single-product production-inventory problem with compound Poisson demand and service-level constraints , 1984 .

[45]  Rezg Nidhal,et al.  Joint optimisation of maintenance and production policies considering random demand and variable production rate , 2012 .

[46]  Christoph H. Glock Batch sizing with controllable production rates , 2010 .

[47]  S. Graves The Multi-Product Production Cycling Problem , 1980 .