Energy Consumption and Quality of Pellets Made of Waste from Corn Grain Drying Process

The aim of this study was to assess the possibility of managing the waste resulting from the corn grain drying process as a biofuel characterized by low energy consumption in the compaction process and to evaluate the quality of the pellets made of this waste. The waste was agglomerated in the form of corn grain (CG), husks (CH), and cobs (CC), and their mixtures were prepared in a 4:1 volume ratio. The results of the analyses showed that CH was the most advantageous material for agglomeration due to the process’s low energy consumption (47.6 Wh·kg−1), while among the prepared mixtures, CC-CH was the most energy-efficient (54.7 Wh·kg−1). Pellets made of the CH-CC mixture were characterized by good quality parameters, with a satisfactory lower heating value (13.09 MJ·kg−1) and low energy consumption in the agglomeration process (55.3 Wh·kg−1). Moreover, data analysis revealed that the obtained pellets had density (1.24 kg∙dm−3) and mechanical durability (89%), which are important in their transport and storage. The findings of this study suggest that the use of waste from the corn grain drying process, in the form of pellets, may allow obtaining granules with different quality.

[1]  Asim Ali,et al.  Experimental Investigation of Methane Generation in the Presence of Surface and Un-Surface Nanoparticles of Iron Oxide , 2022, AgriEngineering.

[2]  Yijun Zhao,et al.  Mechanism of coke formation and corresponding gas fraction characteristics in biochar-catalyzed tar reforming during Corn Straw Pyrolysis , 2021 .

[3]  M. Kuboń,et al.  Estimation of the Domestic Agricultural Sector Potential for the Growth of Energy Cultures for Bioenergy Fuel Production , 2021 .

[4]  E. S. Lora,et al.  The corn cob gasification-based renewable energy recovery in the life cycle environmental performance of seed-corn supply chain: An Ecuadorian case study , 2021 .

[5]  T. P. Protásio,et al.  Potential destination of Brazilian cocoa agro-industrial wastes for production of materials with high added value. , 2020, Waste management.

[6]  F. Yazdanpanah,et al.  Pelletization properties of refuse-derived fuel - Effects of particle size and moisture content , 2020 .

[7]  W. Czekała,et al.  The Influence of Corn Straw Extrusion Pretreatment Parameters on Methane Fermentation Performance , 2020, Materials.

[8]  Supalin Tiammee,et al.  Sustainability in corn production management: A multi-objective approach , 2020 .

[9]  Jiachao Zhang,et al.  Pelletization of Camellia oleifera Abel. shell after storage: Energy consumption and pellet properties , 2020 .

[10]  M. Dębowski,et al.  Evaluation of the Properties and Usefulness of Ashes from the Corn Grain Drying Process Biomass , 2020, Energies.

[11]  D. Kardaś,et al.  Carbonization of corncobs for the preparation of barbecue charcoal and combustion characteristics of corncob char. , 2020, Waste management.

[12]  L. Pari,et al.  An Innovative System for Maize Cob and Wheat Chaff Harvesting: Simultaneous Grain and Residues Collection , 2020, Energies.

[13]  S. Paczkowski,et al.  Effect of feedstock particle size distribution and feedstock moisture content on pellet production efficiency, pellet quality, transport and combustion emissions , 2020 .

[14]  B. Thorat,et al.  Methods to improve properties of fuel pellets obtained from different biomass sources: Effect of biomass blends and binders , 2020 .

[15]  L. Tarelho,et al.  Mixed biomass pelleting potential for Portugal, step forward to circular use of biomass residues , 2020, Energy Reports.

[16]  A. Greinert,et al.  The Use of Plant Biomass Pellets for Energy Production by Combustion in Dedicated Furnaces , 2020 .

[17]  L. Cho,et al.  Characteristic Analysis of Torrefied Pellets: Determining Optimal Torrefaction Conditions for Agri-Byproduct , 2020, Energies.

[18]  S. Parafiniuk,et al.  The use of lignocellulosic waste in the production of pellets for energy purposes , 2020 .

[19]  C. Gutiérrez‐Antonio,et al.  Production and characterization of fuel pellets from rice husk and wheat straw , 2020 .

[20]  P. Sobczak,et al.  Densification and Fuel Properties of Onion Husks , 2019, Energies.

[21]  S. Parafiniuk,et al.  Assessment of Selected Physical Characteristics of the English Ryegrass (Lolium Perenne L.) Waste Biomass Briquettes , 2019 .

[22]  Grzegorz Maj,et al.  Assessment of energy and physicochemical biomass properties of selected forecrop plant species , 2019 .

[23]  Md. Tanvir Alam,et al.  Low Chlorine Fuel Pellets Production from the Mixture of Hydrothermally Treated Hospital Solid Waste, Pyrolytic Plastic Waste Residue and Biomass , 2019 .

[24]  G. Zając,et al.  Energy and Emission Characteristics of Biowaste from the Corn Grain Drying Process , 2019, Energies.

[25]  Donghai Wang,et al.  A fundamental research on synchronized torrefaction and pelleting of biomass , 2019, Renewable Energy.

[26]  Xuyang Cui,et al.  Pelletization of Sunflower Seed Husks: Evaluating and Optimizing Energy Consumption and Physical Properties by Response Surface Methodology (RSM) , 2019, Processes.

[27]  Weronika Gracz,et al.  Research on Quality of Maize Grain as a Result of the Application of an Innnovative System for Storing Grain Under Operating Conditions , 2019, Agricultural Engineering.

[28]  Xiujin Li,et al.  Evaluation of system stability and anaerobic conversion performance for corn stover using combined pretreatment. , 2019, Waste management.

[29]  Fengchang Wu,et al.  Tissue level distribution of toxic and essential elements during the germination stage of corn seeds (Zea mays, L.) using LA-ICP-MS. , 2019, Environmental pollution.

[30]  Kang Kang,et al.  Comparison of Bio-Oil and Waste Cooking Oil as Binders during the Codensification of Biomass: Analysis of the Pellet Quality , 2019, BioEnergy Research.

[31]  M. Molenda,et al.  Mechanical characteristics of pine biomass of different sizes and shapes , 2019, European Journal of Wood and Wood Products.

[32]  Yi Wang,et al.  The significance of pelletization operating conditions: An analysis of physical and mechanical characteristics as well as energy consumption of biomass pellets , 2019, Renewable and Sustainable Energy Reviews.

[33]  M. V. Gil,et al.  Pelletization of wood and alternative residual biomass blends for producing industrial quality pellets , 2019, Fuel.

[34]  M. Meziani,et al.  Physicochemical Characteristics of Biochars Derived From Corn, Hardwood, Miscanthus, and Horse Manure Biomasses , 2019, Communications in Soil Science and Plant Analysis.

[35]  Xifeng Zhu,et al.  Two-step pyrolysis of corncob for value-added chemicals and high-quality bio-oil: Effects of alkali and alkaline earth metals. , 2019, Waste management.

[36]  M. Kaltschmitt,et al.  Effect of additives on thermochemical conversion of solid biofuel blends from wheat straw, corn stover, and corn cob , 2019 .

[37]  M. Kaltschmitt,et al.  Influencing parameters on mechanical–physical properties of pellet fuel made from corn harvest residues , 2018, Biomass and Bioenergy.

[38]  S. Mahajani,et al.  Production and utilization of fuel pellets from biomass: A review , 2018, Fuel Processing Technology.

[39]  F. Sepúlveda,et al.  Analysis of pelletizing from corn cob waste. , 2018, Journal of environmental management.

[40]  Simone Graeff-Hönninger,et al.  Biomass and Biogas Yield of Maize (Zea mays L.) Grown under Artificial Shading , 2018, Agriculture.

[41]  N. Bilandžija,et al.  Evaluation of Croatian agricultural solid biomass energy potential , 2018, Renewable and Sustainable Energy Reviews.

[42]  J. I. Orisaleye,et al.  Effect of densification variables on density of corn cob briquettes produced using a uniaxial compaction biomass briquetting press , 2018, Energy Sources, Part A: Recovery, Utilization, and Environmental Effects.

[43]  M. Combrzyński Wpływ dodatku środka spieniającego na właściwości pianek skrobiowych , 2018 .

[44]  S. Mahajani,et al.  Pilot scale evaluation of fuel pellets production from garden waste biomass , 2018 .

[45]  M. Molenda,et al.  Characterization of shear behaviour in consolidated granular biomass , 2018 .

[46]  R. Chayjan,et al.  Optimization of granular waste production based on mechanical properties. , 2018, Waste management.

[47]  Harald Fernández-Puratich,et al.  Characterization and cost savings of pellets fabricated from Zea mays waste from corn mills combined with Pinus radiata , 2017 .

[48]  S. Obidziński,et al.  Badanie procesu granulowania odpadów zbożowych , 2017 .

[49]  Zheng Li,et al.  Life cycle assessment and economic evaluation of pellet fuel from corn straw in China: A case study in Jilin Province , 2017 .

[50]  M. Kachel-Jakubowska,et al.  Impact of Various Kinds of Straw and Other Raw Materials on Physical Characteristics of Pellets , 2017 .

[51]  G. Zeng,et al.  A comparative study of biomass pellet and biomass-sludge mixed pellet: Energy input and pellet properties , 2016 .

[52]  V. Lenz,et al.  Hay pellets — The influence of particle size reduction on their physical–mechanical quality and energy demand during production , 2016 .

[53]  Thanasit Wongsiriamnuay,et al.  Effect of densification parameters on the properties of maize residue pellets , 2015 .

[54]  Philippe Savoie,et al.  Ash Content and Calorific Energy of Corn Stover Components in Eastern Canada , 2015, Energies.

[55]  M. Kachel-Jakubowska,et al.  Assessment of the energetic and mechanical properties of pellets produced from agricultural biomass , 2015 .

[56]  Kazuei Ishii,et al.  Influence of moisture content, particle size and forming temperature on productivity and quality of rice straw pellets. , 2014, Waste management.

[57]  Jaya Shankar Tumuluru,et al.  Effect of process variables on the density and durability of the pellets made from high moisture corn stover , 2014 .

[58]  G. Łysiak,et al.  Models of pressure compaction and their application for wheat meal , 2014 .

[59]  M. Stolarski,et al.  Comparison of quality and production cost of briquettes made from agricultural and forest origin biomass. , 2013 .

[60]  J. Finnan,et al.  Cereal Grain Combustion in Domestic Boilers , 2013 .

[61]  Andrzej Obraniak,et al.  A model of granule porosity changes during drum granulation , 2011 .

[62]  R. .. Morey,et al.  Factors affecting strength and durability of densified biomass products. , 2009 .