Chemical Structure Effects of Ring-Type Siloxane Precursors on Properties of Plasma-Polymerized Porous SiOCH Films

Physical and chemical properties of plasma-polymerized SiOCH films were investigated using ring-type siloxane monomers with several kinds of side-chain chemicals, and a design principle of the material and plasma-process was derived to obtain a porous SiOCH film of k < 2.5 with sub-nanometer-scaled porous structure framed by the original ring siloxane backbone. Here, the backbone siloxane structure is fixed as a six-membered Si-O ring of the 0.35 nmΦ, and no progen gas and no post-cure-process were utilized. It was found that unsaturated hydrocarbon side chains such as vinyl increase the deposition rate, and the original monomer structure tends to be kept, reducing the dielectric constant with the porous structure. Large alkyl groups increase the hydrocarbon content in the film as well as the deposition rate. The low radio-frequency power plasma with high precursor concentration also helps the original chemical structure to be preserved. The best solution is to use the ring-type siloxane with both of the vinyl (unsaturated hydrocarbon) and the large alkyl (saturated hydrocarbon) under the low-power plasma condition with the high partial pressure of the precursor. The plasma-polymerized porous SiOCH film is a strong candidate for the low-k film in scale-down 45/32 nm node ultralarge-scaled integrated interconnects featured by the simple and low-cost fabrication processes. © 2007 The Electrochemical Society. [DOI: 10.1149/1.2737660] All rights reserved.