Managing Nuclear Spare Parts Inventories: A Data Driven Methodology

This paper presents a methodology for developing a spare parts inventory management system with a focus on the nuclear power sector. Often, demand for spare parts is highly intermittent and cannot be accurately forecasted through traditional methods. Examples include nuclear power generation equipment, ground space systems, and aircraft engine parts. We take a data-driven engineering management approach and develop a four-step methodology for spare parts management in such environments. These steps comprise an influence diagram for identifying relevant factors, weighting of influences through the analytic hierarchy process, grouping parts according to inventory criticality indices, and the development of base stock inventory policies for each group. This approach allows the system to be actively managed within a continuous improvement framework through employee engagement and input, and mathematical assumptions are not made in the models. To our knowledge, no such integrated, comprehensive methodology for spare parts has been developed. The techniques employed in this research can be effectively used together to holistically manage the entire spare parts process, or they may be used separately to manage portions of the process. This paper provides an overview of the methodology, and the entire approach is illustrated via a test bed nuclear power generation facility.

[1]  Kim LaScola Needy,et al.  Influence diagram modeling of nuclear spare parts process , 2010 .

[2]  Ying-Chyi Chou,et al.  A (r,r,Q) inventory model for spare parts involving equipment criticality , 2005 .

[3]  Wallace J. Hopp,et al.  Factory physics : foundations of manufacturing management , 1996 .

[4]  Jonathan Burton,et al.  Using the Analytic Hierarchy Process for ABC Analysis , 1993 .

[5]  Kimberly M Thompson,et al.  Uncertainty and Sensitivity Analyses of a Decision Analytic Model for Posteradication Polio Risk Management , 2008, Risk analysis : an official publication of the Society for Risk Analysis.

[6]  Alice M. Agogino,et al.  Decision-Analytic Methodology for Cost-Benefit Evaluation of Diagnostic Testers , 1992 .

[7]  Thomas L. Saaty,et al.  Multicriteria Decision Making: The Analytic Hierarchy Process: Planning, Priority Setting, Resource Allocation , 1990 .

[8]  Marcello Braglia,et al.  Multi‐attribute classification method for spare parts inventory management , 2004 .

[9]  Thomas L. Saaty,et al.  Group decision making using the analytic hierarchy process , 1993 .

[10]  Janne Huiskonen,et al.  Maintenance spare parts logistics: Special characteristics and strategic choices , 2001 .

[11]  Nezih Altay,et al.  Adapting Wright’s modification of Holt’s method to forecasting intermittent demand , 2008 .

[12]  Barry Render,et al.  Operations Management , 2019, CCSP (ISC)2 Certified Cloud Security Professional Official Study Guide, 2nd Edition.

[13]  Liliane Pintelon,et al.  Criticality classification of spare parts: A case study , 2012 .

[14]  Lin Wang,et al.  A Case Study on Joint Replenishment Problem for Slow Moving Spare Parts in a Nuclear Power Plant , 2007, 2007 International Conference on Wireless Communications, Networking and Mobile Computing.

[15]  Ronald A. Howard,et al.  Influence Diagrams , 2005, Decis. Anal..

[16]  J. Aczél,et al.  Synthesizing judgements: a functional equations approach , 1987 .

[17]  Victor Niemeyer Understanding Electric Utilities and Deregulation, Second Edition [Book Review] , 2007, IEEE Power and Energy Magazine.

[18]  Nezih Altay,et al.  Effects of correlation on intermittent demand forecasting and stock control , 2012 .

[19]  Daniel T. Larose,et al.  Discovering Knowledge in Data: An Introduction to Data Mining , 2005 .

[20]  Donald L. Keefer Practice Abstracts , 2004, Interfaces.

[21]  Steven Nahmias,et al.  Production and Operations Analysis, 6th Edition , 2014 .

[22]  Ronald A. Howard,et al.  Influence Diagram Retrospective , 2005, Decis. Anal..

[23]  Samuel E. Bodily,et al.  Preparing Our Students to Be Newsvendors , 2001 .

[24]  John E. Boylan,et al.  The accuracy of a Modified Croston procedure , 2007 .

[25]  Gregory S. Parnell,et al.  A Methodology for Evaluating Military Systems in a Counterproliferation Role , 1997 .

[26]  Luis G. Vargas An overview of the analytic hierarchy process and its applications , 1990 .

[27]  Chandrasekharan Rajendran,et al.  Criticality analysis of spare parts using the analytic hierarchy process , 1994 .

[28]  Thomas L. Saaty,et al.  Dispersion of group judgments , 2007, Math. Comput. Model..

[29]  Nachiappan Subramanian,et al.  A review of applications of Analytic Hierarchy Process in operations management , 2012 .

[30]  Jafar Rezaei,et al.  A rule-based multi-criteria approach to inventory classification , 2010 .

[31]  Hong Wang,et al.  Application of Artificial Neural Network Supported by BP and Particle Swarm Optimization Algorithm for Evaluating the Criticality Class of Spare Parts , 2007, Third International Conference on Natural Computation (ICNC 2007).

[32]  Wan Lung Ng,et al.  Production , Manufacturing and Logistics A simple classifier for multiple criteria ABC analysis , 2006 .

[33]  W. J. Kennedy,et al.  An overview of recent literature on spare parts inventories , 2002 .

[34]  Wei Huang,et al.  The Criticality of Spare Parts Evaluating Model Using Artificial Neural Network Approach , 2006, International Conference on Computational Science.

[35]  Sushil Kumar,et al.  Analytic hierarchy process: An overview of applications , 2006, Eur. J. Oper. Res..

[36]  Marco Macchi,et al.  A decision-making framework for managing maintenance spare parts , 2008 .

[37]  Kim LaScola Needy,et al.  An Inventory Criticality Classification Method for Nuclear Spare Parts: A Case Study , 2012 .

[38]  Fatemeh Zahedi,et al.  The Analytic Hierarchy Process—A Survey of the Method and its Applications , 1986 .

[39]  J. Boylan,et al.  On the stock control performance of intermittent demand estimators , 2006 .

[40]  Natalie M. Scala,et al.  Spare parts management for nuclear power generation facilities , 2011 .

[41]  T. Saaty,et al.  Procedures for Synthesizing Ratio Judgements , 1983 .

[42]  Ruud H. Teunter,et al.  Determining order-up-to levels under periodic review for compound binomial (intermittent) demand , 2010, Eur. J. Oper. Res..

[43]  T. Saaty How to Make a Decision: The Analytic Hierarchy Process , 1990 .

[44]  Lin Wang,et al.  A Web-Based Fuzzy Decision Support System for Spare Parts Inventory Control , 2007, ICFIE.

[45]  Ramakrishnan Ramanathan,et al.  ABC inventory classification with multiple-criteria using weighted linear optimization , 2006, Comput. Oper. Res..

[46]  David L. Olson,et al.  Management of multicriteria inventory classification , 1992 .

[47]  A. G. Eleye-Datubo,et al.  Enabling a Powerful Marine and Offshore Decision‐Support Solution Through Bayesian Network Technique , 2006, Risk analysis : an official publication of the Society for Risk Analysis.

[48]  Tovey C. Bachman Reducing Aircraft Down for Lack of Parts with Sporadic Demand , 2007 .

[49]  J. D. Croston Forecasting and Stock Control for Intermittent Demands , 1972 .

[50]  Hong Wang,et al.  An Intelligent Decision Support System for Spare Parts Joint Replenishment , 2006, 2006 International Conference on Hybrid Information Technology.

[51]  R. Dekker,et al.  A spare parts stocking policy based on equipment criticality , 1998 .

[52]  Indrani Basak,et al.  When to combine group judgments and when not to in the analytic hierarchy process: A new method , 1988 .

[53]  M. Z. Babai,et al.  ABC inventory classification : service levels and inventory costs , 2009 .

[54]  D. Clay Whybark,et al.  Implementing multiple criteria ABC analysis , 1989 .

[55]  Manoj K. Malhotra,et al.  Operations Management: Processes and Value Chains , 2004 .

[56]  Sofia Panagiotidou,et al.  Inventory management of multiple items with irregular demand: A case study , 2010, Eur. J. Oper. Res..