A highly efficient and extensively reusable "dip catalyst" based on a silver-nanoparticle-embedded polymer thin film.

Achieving a harmonious combination of the efficiency of homogeneous catalysts with the reusability of heterogeneous catalysts is a fundamental and challenging problem. Metal nanoparticles in a suitable matrix offer a potential solution. However an ideal design is yet to be realized, because the critical requirements of facile access to the catalyst, its durability, and ease of retrieval and reuse are difficult to reconcile. We report herein a multilayer free-standing thin-film catalyst based on silver nanoparticles, generated in situ inside poly(vinyl alcohol) by using a facile protocol, which shows excellent efficiency and extensive reusability in the prototypical reaction, the reduction of 4-nitrophenol by sodium borohydride. The "dip catalyst" film, which can start/stop the reaction instantaneously by mere insertion/removal, is used 30 times leading to a total turnover number (TON) of ≈3390, which is unprecedented for this reaction. The efficiency of the catalyst is reduced only marginally at the end of these runs, promising further extended usage. The unique advantage of convenient catalyst monitoring is illustrated by the periodic spectroscopic and microscopic examinations of the thin film, which revealed the basis of its durability. The demonstrated potential of metal-nanoparticle-embedded polymer thin films, coupled with their versatility and ease of fabrication, promises extensive applications in chemical catalysis.

[1]  Yongyi Gao,et al.  Template-free method to prepare polymer nanocapsules embedded with noble metal nanoparticles. , 2007, Chemical communications.

[2]  Henri Patin,et al.  Reduced transition metal colloids: a novel family of reusable catalysts? , 2002, Chemical reviews.

[3]  Kim Sang-Ho,et al.  Radiolytic synthesis of Pd–M (M = Ag, Au, Cu, Ni and Pt) alloy nanoparticles and their use in reduction of 4-nitrophenol , 2008 .

[4]  Yan Lu,et al.  In Situ Formation of Ag Nanoparticles in Spherical Polyacrylic Acid Brushes by UV Irradiation , 2007 .

[5]  Michael O Wolf,et al.  Metal nanoparticle-conjugated polymer nanocomposites. , 2005, Chemical communications.

[6]  Tomokazu Yoshimura,et al.  Preparation of PAMAM- and PPI-metal (silver, platinum, and palladium) nanocomposites and their catalytic activities for reduction of 4-nitrophenol. , 2004, Langmuir : the ACS journal of surfaces and colloids.

[7]  A. Stepanov Optical properties of metal nanoparticles synthesized in a polymer by ion implantation: A review , 2004 .

[8]  Younan Xia,et al.  A comparison study of the catalytic properties of Au-based nanocages, nanoboxes, and nanoparticles. , 2010, Nano letters.

[9]  Yan Lu,et al.  Kinetic Analysis of Catalytic Reduction of 4-Nitrophenol by Metallic Nanoparticles Immobilized in Spherical Polyelectrolyte Brushes , 2010 .

[10]  Shingo Nakao Polymer/Metal Nanocomposites: Assembly of Metal Nanoparticles in Polymer Films and their Applications , 2007 .

[11]  A. Gewirth,et al.  Electrocatalysis of peroxide reduction by Au-stabilized, Fe-containing poly(vinylpyridine) films. , 2005, The journal of physical chemistry. B.

[12]  P. Budd,et al.  Polymers of intrinsic microporosity (PIMs): organic materials for membrane separations, heterogeneous catalysis and hydrogen storage. , 2006, Chemical Society reviews.

[13]  M. Hande,et al.  Cytotoxicity and genotoxicity of silver nanoparticles in human cells. , 2009, ACS nano.

[14]  J. Nedeljković,et al.  Fabrication and Characterization of Silver−Polyvinyl Alcohol Nanocomposites , 2003 .

[15]  K. S. Shin,et al.  Facile Synthesis and Catalytic Application of Silver-Deposited Magnetic Nanoparticles , 2009 .

[16]  Zelin Liu,et al.  Silver nanocomposite layer-by-layer films based on assembled polyelectrolyte/dendrimer. , 2005, Journal of colloid and interface science.

[17]  T. Radhakrishnan,et al.  Optical power limiting in the femtosecond regime by silver nanoparticle–embedded polymer film , 2007 .

[18]  M. Bozack,et al.  Polymer-initiated photogeneration of silver nanoparticles in SPEEK/PVA films: direct metal photopatterning. , 2004, Journal of the American Chemical Society.

[19]  G. Somorjai,et al.  Colloid Science of Metal Nanoparticle Catalysts in 2D and 3D Structures. Challenges of Nucleation, Growth, Composition, Particle Shape, Size Control and Their Influence on Activity and Selectivity , 2008 .

[20]  P. D. Brown,et al.  Silver Nanoparticle Impregnated Polycarbonate Substrates for Surface Enhanced Raman Spectroscopy , 2008 .

[21]  G. Somorjai,et al.  Hydrothermal growth of mesoporous SBA-15 silica in the presence of PVP-stabilized Pt nanoparticles: synthesis, characterization, and catalytic properties. , 2006, Journal of the American Chemical Society.

[22]  K. Ihn,et al.  Gold Nanoparticle Patterns on Polymer Films in the Presence of Poly(amidoamine) Dendrimers , 2002 .

[23]  S. Dong,et al.  Preparation of DNA-silver nanohybrids in multilayer nanoreactors by in situ electrochemical reduction, characterization, and application. , 2007, Langmuir : the ACS journal of surfaces and colloids.

[24]  M. El-Sayed,et al.  Changing catalytic activity during colloidal platinum nanocatalysis due to shape changes: electron-transfer reaction. , 2004, Journal of the American Chemical Society.

[25]  T. P. Radhakrishnan,et al.  Nanoparticle-Embedded Polymer: In Situ Synthesis, Free-Standing Films with Highly Monodisperse Silver Nanoparticles and Optical Limiting , 2005 .

[26]  Jianfeng Huang,et al.  Ag dendrite-based Au/Ag bimetallic nanostructures with strongly enhanced catalytic activity. , 2009, Langmuir : the ACS journal of surfaces and colloids.

[27]  F. Zaera The New Materials Science of Catalysis: Toward Controlling Selectivity by Designing the Structure of the Active Site , 2010 .

[28]  J. Köhler,et al.  In-situ formation of Ag-containing nanoparticles in thin polymer films , 1998 .

[29]  M. Sangermano,et al.  In situ synthesis of silver-epoxy nanocomposites by photoinduced electron transfer and cationic polymerization processes , 2007 .

[30]  S. Shylesh,et al.  Magnetically separable nanocatalysts: bridges between homogeneous and heterogeneous catalysis. , 2010, Angewandte Chemie.

[31]  A. Murugadoss,et al.  A ‘green’ chitosan–silver nanoparticle composite as a heterogeneous as well as micro-heterogeneous catalyst , 2008, Nanotechnology.

[32]  Direct formation of silver nanoparticles in cuttlebone-derived organic matrix for catalytic applications , 2008 .

[33]  G. Somorjai,et al.  Converting homogeneous to heterogeneous in electrophilic catalysis using monodisperse metal nanoparticles. , 2011, Nature chemistry.

[34]  Walter Caseri,et al.  Nanocomposites of polymers and metals or semiconductors: Historical background and optical properties , 2000 .

[35]  T. Pal,et al.  Synthesis, characterization and catalytic application of silver nanoshell coated functionalized polystyrene beads. , 2007, Journal of nanoscience and nanotechnology.

[36]  Craig Breen,et al.  Facile in Situ Silver Nanoparticle Formation in Insulating Porous Polymer Matrices , 2006 .

[37]  E. Drioli,et al.  Catalytic polymeric membranes: Preparation and application , 2006 .

[38]  M. Bruening,et al.  Nanoparticle-containing membranes for the catalytic reduction of nitroaromatic compounds. , 2009, Langmuir : the ACS journal of surfaces and colloids.

[39]  Ananth Dodabalapur,et al.  Non‐Volatile Organic Memory Applications Enabled by In Situ Synthesis of Gold Nanoparticles in a Self‐Assembled Block Copolymer , 2008 .

[40]  Sankaranarayanapillai Shylesh,et al.  Magnetisch abtrennbare Nanokatalysatoren: Brücken zwischen homogener und heterogener Katalyse , 2010 .

[41]  R. Crooks,et al.  Dendrimer-encapsulated metal nanoparticles: synthesis, characterization, and applications to catalysis. , 2001, Accounts of chemical research.

[42]  N. Pradhan,et al.  Silver nanoparticle catalyzed reduction of aromatic nitro compounds , 2002 .

[43]  T. Akita,et al.  Au@ZIF-8: CO oxidation over gold nanoparticles deposited to metal-organic framework. , 2009, Journal of the American Chemical Society.

[44]  Jinjuan Xue,et al.  Effect of organic modifiers on the structure of nickel nanoparticles and catalytic activity in the hydrogenation of p-nitrophenol to p-aminophenol. , 2009, Langmuir : the ACS journal of surfaces and colloids.

[45]  G. Ruggeri,et al.  Thermal‐ and Sun‐Promoted Generation of Silver Nanoparticles Embedded into Poly(vinyl alcohol) Films , 2009 .

[46]  T. Mandal,et al.  Synthesis and Catalytic Application of Nanostructured Silver Dendrites , 2007 .

[47]  G. V. Ramesh,et al.  Real time monitoring of the in situ growth of silver nanoparticles in a polymer film under ambient conditions. , 2009, Physical chemistry chemical physics : PCCP.

[48]  E. Jiménez,et al.  High-resolution electron-beam patternable nanocomposite containing metal nanoparticles for plasmonics , 2008, Nanotechnology.

[49]  G. V. Ramesh,et al.  Polymer thin films embedded with in situ grown metal nanoparticles. , 2009, Chemical Society reviews.

[50]  Min Gu,et al.  Five-dimensional optical recording mediated by surface plasmons in gold nanorods , 2009, Nature.

[51]  V. Zaporojtchenko,et al.  Deposition of Nanocomposites by Plasmas , 2007 .

[52]  T. Iyoda,et al.  Template‐ and Vacuum‐Ultraviolet‐ Assisted Fabrication of a Ag‐Nanoparticle Array on Flexible and Rigid Substrates , 2007 .

[53]  H. Fenniri,et al.  Synthesis and SERS Properties of Nanocrystalline Gold Octahedra Generated from Thermal Decomposition of HAuCl4 in Block Copolymers , 2006 .

[54]  M. El-Sayed,et al.  Chemistry and properties of nanocrystals of different shapes. , 2005, Chemical reviews.

[55]  B. Sreedhar,et al.  Palladium Nanowire from Precursor Nanowire: Crystal‐to‐Crystal Transformation via In Situ Reduction by Polymer Matrix , 2007 .

[56]  Koji Fujita,et al.  Random lasers with coherent feedback from highly transparent polymer films embedded with silver nanoparticles , 2008 .

[57]  T. Radhakrishnan,et al.  Polygonal gold nanoplates in a polymer matrix. , 2005, Chemical communications.

[58]  R. Composto,et al.  Surface Segregation and Formation of Silver Nanoparticles Created In situ in Poly(methyl Methacrylate) Films , 2007 .

[59]  C. Sönnichsen,et al.  Synthesis of rod-shaped gold nanorattles with improved plasmon sensitivity and catalytic activity. , 2009, Journal of the American Chemical Society.

[60]  R. Pleixats,et al.  Formation of carbon--carbon bonds under catalysis by transition-metal nanoparticles. , 2003, Accounts of chemical research.