Intelligent fault diagnosis for dynamic systems via extended state observer and soft computing

Abstract This chapter aims to address the common model-based fault diagnosis difficulties encountered in industries today. In other words, the plant model is usually uncertain, which leads to the model-based fault diagnosis techniques not working well. Furthermore, most fault diagnosis techniques assume that only the same type of fault, such as a process fault, occurs at the same time. This study uses extended state observer to detect faults without exact knowledge of the plant model, and a fuzzy inference system to help in fault isolation and fault identification. Considering that some faults are incipient in nature, trained neural networks were employed to help identify faults and determine the degree of fault in real time by means of inputs-to-outputs mapping. This chapter first presents fault diagnosis techniques by means of extended state observer, followed by investigating the complexity of fault isolation due to simultaneous faults of different types. A strongly coupled three-tank dynamic system—MIMO (a typical multiple-input, multiple-output system)—is given as a case study to illustrate the effectiveness of the presented techniques by means of computer simulation. As a result, this study demonstrates how faults can be detected with an uncertain plant model and how soft computing can make fault isolation and identification more reliable.

[1]  Steven X. Ding,et al.  Model-based fault diagnosis in technical processes , 2000 .

[2]  Paul M. Frank Advanced Fault Detection and Isolation Schemes Using Nonlinear and Robust Observers , 1987 .

[3]  Aaron Radke,et al.  ON DISTURBANCE ESTIMATION AND ITS APPLICATIONS IN HEALTH MONITORING , 2006 .

[4]  Qinghua Zhang,et al.  Nonlinear system fault diagnosis based on adaptive estimation , 2004, Autom..

[5]  Zhiqiang Gao,et al.  Active disturbance rejection control: a paradigm shift in feedback control system design , 2006, 2006 American Control Conference.

[6]  J. Lam,et al.  Robust Fault Detection Observer Design: Iterative LMI Approaches , 2007 .

[7]  Jing-Qing Han,et al.  Nonlinear design methods for control systems , 1999 .

[8]  P. Frank,et al.  Survey of robust residual generation and evaluation methods in observer-based fault detection systems , 1997 .

[9]  Marek Kowal,et al.  Fault detection under fuzzy model uncertainty , 2007, Int. J. Autom. Comput..

[10]  Xiaodong Zhang,et al.  Isolation of process and sensor faults for a class of nonlinear uncertain systems , 2008, 2008 American Control Conference.

[11]  Eliezer Colina-Morles,et al.  Generalized Luenberger observer-based fault-detection filter design: an industrial application , 2000 .

[12]  Yantao Tian,et al.  Fault diagnosis of nonlinear system based on generalized observer , 2007, Appl. Math. Comput..

[13]  Steven X. Ding,et al.  A model-free approach to fault detection of continuous-time systems based on time domain data , 2007, Int. J. Autom. Comput..

[14]  Raghunathan Rengaswamy,et al.  A review of process fault detection and diagnosis: Part I: Quantitative model-based methods , 2003, Comput. Chem. Eng..

[15]  P.P. Lin,et al.  Intelligent model-free diagnosis for multiple faults in a nonlinear dynamic system , 2007, 2007 IEEE/ASME international conference on advanced intelligent mechatronics.

[16]  P. Frank On-line fault detection in uncertain nonlinear systems using diagnostic observers: a survey , 1994 .

[17]  V. F. Filaretov,et al.  Observer-based fault diagnosis in manipulation robots , 1999 .

[18]  Paul P. Lin,et al.  Fault Diagnosis, Prognosis and Self-Reconfiguration for Nonlinear Dynamic Systems Using Soft Computing Techniques , 2006, 2006 IEEE International Conference on Systems, Man and Cybernetics.

[19]  Rolf Isermann Model-based fault-detection and diagnosis - status and applications § , 2004 .

[20]  Zhiqiang Gao,et al.  On Estimation of Plant Dynamics and Disturbance from Input-Output Data in Real Time , 2007, 2007 IEEE International Conference on Control Applications.

[21]  Zhiqiang Gao,et al.  Scaling and bandwidth-parameterization based controller tuning , 2003, Proceedings of the 2003 American Control Conference, 2003..

[22]  Darci Odloak,et al.  Observer-based fault diagnosis in chemical plants , 2005 .