Optimal preventive maintenance warranty policy for repairable products with periodically increasing failure rate

In this paper, a preventive maintenance warranty (PMW) policy for repairable products is investigated. The objective is to determine the optimal number of preventive maintenance (PM) actions, the degree of maintenance and the length of each PM interval; while minimising the total expected warranty cost. The failure rate of repairable products is assumed to be periodically increasing over time. A unique relationship between successive PM intervals is determined. For a special case of failure rate and minimal repair cost, a relationship among the PM intervals is derived. A unique property is inferred from this special case, which relates the maximum failure level in the adjoining PM intervals. The derived relations are illustrated by a numerical example. Yeh and Lo presented a mathematical model for the optimal determination of a PMW policy under similar periodic failure rates. The present study is an extension of their work and shows that unequal PM intervals provide an economic benefit.

[1]  Gopinath Chattopadhyay,et al.  Review of Long-Term warranty Policies , 2006, Asia Pac. J. Oper. Res..

[2]  Bibhas C. Giri,et al.  Production lot sizing with process deterioration and machine breakdown under inspection schedule , 2009 .

[3]  Rommert Dekker,et al.  On the impact of optimisation models in maintenance decision making: the state of the art , 1998 .

[4]  Yeu-Shiang Huang,et al.  A Cost Sharing Warranty Policy for Products With Deterioration , 2008, IEEE Transactions on Engineering Management.

[5]  M. A. Rahim,et al.  Economic design of x -control charts under Weibull shock models , 1988 .

[6]  Rommert Dekker,et al.  Applications of maintenance optimization models : a review and analysis , 1996 .

[7]  D. N. P. Murthy,et al.  Product warranty management — III: A review of mathematical models , 1992 .

[8]  Sami El-Ferik,et al.  Model for imperfect age-based preventive maintenance with age reduction , 2008, J. Oper. Res. Soc..

[9]  Y. H. Chun,et al.  Optimal number of periodic preventive maintenance operations under warranty , 1992 .

[10]  Bibhas C. Giri,et al.  Determining Economic Manufacturing Quantity for an unreliable manufacturing system in discrete time setting , 2008 .

[11]  William P. Pierskalla,et al.  A survey of maintenance models: The control and surveillance of deteriorating systems , 1976 .

[12]  Ruey Huei Yeh,et al.  Optimal preventive-maintenance warranty policy for repairable products , 2001, Eur. J. Oper. Res..

[13]  Xue-Ming Yuan,et al.  Optimal warranty policies for systems with imperfect repair , 2009, Eur. J. Oper. Res..

[14]  Y. S. Sherif,et al.  Optimal maintenance models for systems subject to failure–A Review , 1981 .

[15]  Ruey Huei Yeh,et al.  Optimal threshold value of failure-rate for leased products with preventive maintenance actions , 2007, Math. Comput. Model..

[16]  Toshio Nakagawa A SUMMARY OF PERIODIC REPLACEMENT WITH MINIMAL REPAIR AT FAILURE , 1981 .

[17]  Sofia Panagiotidou,et al.  An economically designed, integrated quality and maintenance model using an adaptive Shewhart chart , 2009, Reliab. Eng. Syst. Saf..

[18]  J. S. Dagpunar,et al.  An optimal imperfect maintenance policy over a warranty period , 1994 .

[19]  Gopinath Chattopadhyay,et al.  Development of lifetime warranty policies and models for estimating costs , 2008, Reliab. Eng. Syst. Saf..

[20]  D. N. P. Murthy,et al.  A new preventive maintenance strategy for items sold under warranty , 2002 .

[21]  Chun-Yuan Cheng,et al.  The Periodic Maintenance Policy for a Weibull Life-Time System with Degradation Rate Reduction under Reliability Limit , 2008, Asia Pac. J. Oper. Res..

[22]  C. Richard Cassady,et al.  Simultaneous optimization of [Xbar] control chart and age-based preventive maintenance policies under an economic objective , 2007 .

[23]  Inmaculada Torres Castro,et al.  An optimal maintenance policy for repairable systems with delayed repairs , 2008, Oper. Res. Lett..

[24]  Toshio Nakagawa,et al.  Optimum Policies When Preventive Maintenance is Imperfect , 1979, IEEE Transactions on Reliability.

[25]  J. S. Dagpunar,et al.  Preventative maintenance strategy for equipment under warranty , 1994 .

[26]  D. N. P. Murthy,et al.  OPTIMAL RELIABILITY CHOICE IN PRODUCT DESIGN , 1990 .

[27]  Young Ho Chun,et al.  An Algorithm for Preventive Maintenance Policy , 1986, IEEE Transactions on Reliability.

[28]  Jayprakash G. Patankar,et al.  Market share and warranty costs for renewable warranty programs , 1997 .

[29]  Chih-Chung Lo,et al.  Optimal production run length for products sold with warranty in an imperfect production system with allowable shortages , 2006, Math. Comput. Model..

[30]  Shaul P. Ladany,et al.  Profit Maximizing Warranty Period with Sales Expressed by a Demand Function , 2007, Qual. Reliab. Eng. Int..

[31]  D. N. P. Murthy,et al.  Warranty servicing strategies to improve customer satisfaction , 2004 .

[32]  Hongzhong Huang,et al.  Optimal reliability, warranty and price for new products , 2007 .

[33]  Tadashi Dohi,et al.  Inspection scheduling for imperfect production processes under free repair warranty contract , 2007, Eur. J. Oper. Res..