A review on process intensification in HiGee distillation

This review paper describes the state-of-the-art in the field of HiGee contactors used for gas–liquid mass transfer processes, with a special focus on distillation, and for heterogeneously catalyzed reactions. Several types of rotating beds are discussed, including single-block rotating packed-bed, split-packing rotating bed, rotating zigzag bed, two-stage counter-current rotating packed bed, blade packing rotating packed bed, rotating bed with blade packing and baffles, counter-flow concentric-ring rotating bed and crossflow concentric-baffle rotating bed. The working principles of HiGee technology, as well as the modeling, design and control aspects, and practical applications are explained and discussed. In addition, this paper addresses the advantages and disadvantages with respect to mass-transfer performance, pressure drop, rotor complexity and suitability to perform continuous distillation and to be filled with catalyst packing for heterogeneous reactions. © 2017 Society of Chemical Industry

[1]  Tsung-Jen Ho,et al.  Distillation in a Rotating Packed Bed , 2002 .

[2]  D. Rao,et al.  Process intensification in a trickle‐bed reactor: Experimental studies , 2005 .

[3]  Hwai-Shen Liu,et al.  Mass Transfer in a Rotating Packed Bed with Viscous Newtonian and Non-Newtonian Fluids , 2005 .

[4]  Nitin Kaistha,et al.  Mass transfer studies on split-packing and single-block packing rotating packed beds , 2013 .

[5]  Chung-Sung Tan,et al.  Reduction of CO2 concentration in a zinc/air battery by absorption in a rotating packed bed , 2006 .

[6]  Sarat Munjal,et al.  Mass-transfer in rotating packed beds—I. Development of gas—liquid and liquid—solid mass-transfer correlations , 1989 .

[7]  Partha S. Goswami,et al.  Process Intensification in Rotating Packed Beds (HIGEE): An Appraisal , 2004 .

[8]  Chia-Chang Lin,et al.  Feasibility of carbon dioxide absorption by NaOH solution in a rotating packed bed with blade packings , 2015 .

[9]  Gade Pandu Rangaiah,et al.  Modeling and Analysis of Novel Reactive HiGee Distillation , 2012 .

[10]  Chia-Chang Lin,et al.  Characteristics of cross-flow rotating packed beds , 2008 .

[11]  David Shan-Hill Wong,et al.  Modeling studies on absorption of CO2 by monoethanolamine in rotating packed bed , 2014 .

[12]  Hiroshi Takeuchi,et al.  MASS TRANSFER COEFFICIENTS BETWEEN GAS AND LIQUID PHASES IN PACKED COLUMNS , 1968 .

[13]  Youzhi Liu,et al.  Gas Pressure Drop and Mass Transfer Characteristics in a Cross-flow Rotating Packed Bed with Porous Plate Packing , 2010 .

[14]  Colin Ramshaw,et al.  The opportunities for exploiting centrifugal fields , 1993 .

[15]  Yong Luo,et al.  Characteristics of a two-stage counter-current rotating packed bed for continuous distillation , 2012 .

[16]  Guang Q. Wang,et al.  Performance of a rotating zigzag bed—A new HIGEE , 2008 .

[17]  Colin Ramshaw,et al.  Process intensification: Visual study of liquid maldistribution in rotating packed beds , 1996 .

[18]  Yi-Hung Chen,et al.  Removal of naphthalene in Brij 30-containing solution by ozonation using rotating packed bed. , 2007, Journal of hazardous materials.

[19]  Nitin Kaistha,et al.  Process Intensification in HiGee Absorption and Distillation: Design Procedure and Applications , 2010 .

[20]  Jianfeng Chen,et al.  Determination of the effective interfacial area in rotating packed bed , 2011 .

[21]  Nitin Kaistha,et al.  Limiting Gas Liquid Flows and Mass Transfer in a Novel Rotating Packed Bed (HiGee) , 2011 .

[22]  Hwai-Shen Liu,et al.  Absorption of VOCs in a Rotating Packed Bed , 2002 .

[23]  Chia-Chang Lin,et al.  Volatile organic compounds absorption in a cross-flow rotating packed bed. , 2008, Environmental science & technology.

[24]  Chia-Chang Lin,et al.  Characteristics of a rotating packed bed equipped with blade packings , 2007 .

[25]  Anton A. Kiss,et al.  Distillation technology - still young and full of breakthrough opportunities , 2014 .

[26]  Kamelia Boodhoo,et al.  Development of a Higee bioreactor (HBR) for production of polyhydroxyalkanoate: Hydrodynamics, gas–liquid mass transfer and fermentation studies , 2010 .

[27]  Chia-Chang Lin Removal of an Undesired Component from aValuable Product Using a Rotating Packed Bed , 2006 .

[28]  Guang Q. Wang,et al.  Progress on Higee distillation—Introduction to a new device and its industrial applications , 2011 .

[29]  Lei Shao,et al.  High-gravity process intensification technology and application , 2010 .

[30]  Lianbin Xu,et al.  Selective Absorption of H2S from a Gas Mixture with CO2 by Aqueous N-Methyldiethanolamine in a Rotating Packed Bed , 2010 .

[31]  Chia-Chang Lin,et al.  Characteristics of a Rotating Packed Bed , 1996 .

[32]  Jianfeng Chen,et al.  Studies of CO2 absorption and effective interfacial area in a two-stage rotating packed bed with nickel foam packing , 2015 .

[33]  Xiuping Li,et al.  Continuous Distillation Experiment with Rotating Packed Bed , 2008 .

[34]  David Reay,et al.  Application Areas – Petrochemicals and Fine Chemicals , 2013 .

[36]  Pen-Chi Chiang,et al.  Modeling ozone contacting process in a rotating packed bed , 2004 .

[37]  Youzhi Liu,et al.  Absorption of Sulphur Dioxide with Sodium Citrate Buffer Solution in a Rotating Packed Bed , 2011 .

[38]  Chia-Chang Lin,et al.  Packing Characteristics for Mass Transfer in a Rotating Packed Bed , 2006 .

[39]  Chia-Chang Lin,et al.  Ozone oxidation in a rotating packed bed , 2003 .

[40]  Liu Xuejun,et al.  Rotating zigzag bed as trayed HIGEE and its power consumption , 2013 .

[41]  Maria Regina Wolf Maciel,et al.  Computational Study of a Rotating Packed Bed Distillation Column , 2012 .

[42]  Fen Guo,et al.  Hydrodynamics and mass transfer in cross-flow rotating packed bed , 1997 .

[43]  G. P. Rangaiah,et al.  Modeling and analysis of solid catalyzed reactive HiGee stripping , 2012 .

[44]  P. V. Danckwerts Significance of Liquid-Film Coefficients in Gas Absorption , 1951 .

[45]  D. P. Rao,et al.  Process Intensification in a HIGEE with Split Packing , 2006 .

[46]  Gautam Biswas,et al.  Gas-Phase Mass Transfer in a Centrifugal Contactor , 2001 .

[47]  M. Praveen Kumar,et al.  Studies on a High-Gravity Gas-Liquid Contactor , 1990 .

[48]  Guang Q. Wang,et al.  New HIGEE-Rotating Zigzag Bed and Its Mass Transfer Performance , 2008 .

[49]  Yu-Shao Chen,et al.  Correlations of Mass Transfer Coefficients in a Rotating Packed Bed , 2011 .

[50]  K. Krishna N ov 2 01 0 HRI / ST / 1012 BKM Lie superalgebra for the Z 5-orbifolded CHL string , 2010 .

[51]  Yi-Hung Chen,et al.  A continuous-flow biodiesel production process using a rotating packed bed. , 2010, Bioresource technology.

[52]  Chia-Chang Lin,et al.  Mass transfer in a rotating packed bed with various radii of the bed , 2005 .

[53]  Chia-Ying Chiang,et al.  Absorption of ethanol into water and glycerol/water solution in a rotating packed bed , 2009 .

[54]  Colin Ramshaw,et al.  Process intensification: operating characteristics of rotating packed beds - determination of liquid hold-up for a high-voidage structured packing , 2000 .

[55]  J. Pereira,et al.  Experimental study of a rotating packed bed distillation column , 2009 .

[56]  Ying Wang,et al.  Distillation in a Counterflow Concentric-Ring Rotating Bed , 2014 .

[57]  Chia-Chang Lin,et al.  Performance of a cross-flow rotating packed bed in removing carbon dioxide from gaseous streams by chemical absorption , 2011 .

[58]  Jianfeng Chen,et al.  A Mass Transfer Model for Devolatilization of Highly Viscous Media in Rotating Packed Bed , 2010 .

[59]  D. Treichler,et al.  An Evaluation of Rotary Air Stripping for Removal of Volatile Organics from Groundwater. , 1987 .

[60]  Rajamani Krishna,et al.  Modelling reactive distillation , 2000 .

[61]  Z. Qian,et al.  Industrial Applied and Modeling Research on Selective H2S Removal Using a Rotating Packed Bed , 2012 .

[62]  Jianfeng Chen,et al.  Simultaneous Absorption of CO2 and NH3 into Water in a Rotating Packed Bed , 2009 .

[63]  G. P. Rangaiah,et al.  Modeling and Optimization of Reactive HiGee Stripper-Membrane Process for Methyl Lactate Hydrolysis , 2013 .

[64]  David Reay,et al.  Application Areas – Offshore Processing , 2013 .

[65]  R. A. Ashworth,et al.  Removal of volatile organic compounds from groundwater using a rotary air stripper , 1992 .

[66]  Xiaohua Li,et al.  Hydrodynamic Behavior in a Rotating Zigzag Bed , 2010 .

[67]  P. Chiang,et al.  Biodiesel production in a rotating packed bed using K/γ-Al2O3 solid catalyst , 2011 .

[68]  P. Chiang,et al.  Combined photolysis and catalytic ozonation of dimethyl phthalate in a high-gravity rotating packed bed. , 2009, Journal of hazardous materials.

[69]  Woyuan Li,et al.  Process Intensification of VOC Removal from High Viscous Media by Rotating Packed Bed , 2009 .

[70]  G. P. Rangaiah,et al.  HiGee Stripper-Membrane System for Decentralized Bioethanol Recovery and Purification , 2013 .

[71]  Yong Luo,et al.  A two-stage blade-packing rotating packed bed for intensification of continuous distillation , 2016 .

[72]  Pen-Chi Chiang,et al.  Modeling ozonation process with pollutant in a rotating packed bed , 2005 .

[73]  Milorad P. Dudukovic,et al.  Mass-transfer in rotating packed beds—II. Experimental results and comparison with theory and gravity flow , 1989 .

[74]  Philip Lutze,et al.  Modelling, design and flexibility analysis of rotating packed beds for distillation , 2015 .

[75]  Philip Lutze,et al.  An Integrated Design Method for Rotating Packed Beds for Distillation , 2014 .

[76]  Xiaohua Li,et al.  Pressure Drop Model on Rotating Zigzag Bed as a New High-Gravity Technology , 2013 .

[77]  Chia-Chang Lin,et al.  Evaluation of a rotating packed bed equipped with blade packings for methanol and 1-butanol removal , 2010 .

[78]  Yu‐Shao Chen,et al.  Characteristics of a rotating packed bed equipped with blade packings and baffles , 2012 .

[79]  Chia-Chang Lin,et al.  Mass transfer performance of rotating packed beds with blade packings in carbon dioxide absorption into sodium hydroxide solution , 2015 .

[80]  D. P. Rao,et al.  Characteristics of Flow in a Rotating Packed Bed (HIGEE) with Split Packing , 2005 .

[81]  Yong Luo,et al.  Distillation studies in a two-stage counter-current rotating packed bed , 2013 .

[82]  Ching-Yuan Chang,et al.  Pt-catalyzed ozonation of aqueous phenol solution using high-gravity rotating packed bed. , 2009, Journal of hazardous materials.

[83]  C. Ramshaw,et al.  Process analysis of intensified absorber for post-combustion CO2 capture through modelling and simulation , 2014 .

[84]  Chia-Chang Lin,et al.  Mass transfer performance of rotating packed beds with blade packings in absorption of CO2 into MEA solution , 2016 .

[85]  Chia-Chang Lin,et al.  Mass transfer performance of a rotating packed bed equipped with blade packings in removing methanol and 1-butanol from gaseous streams , 2012 .

[86]  Lei Shao,et al.  Modeling and experimental studies on absorption of CO2 by Benfield solution in rotating packed bed , 2009 .

[87]  Yong Luo,et al.  Mass Transfer Studies in a Rotating Packed Bed with Novel Rotors: Chemisorption of CO2 , 2012 .

[88]  Colin Ramshaw,et al.  Carbon dioxide absorption and desorption in aqueous monoethanolamine solutions in a rotating packed bed , 2007 .

[89]  Chia-Chang Lin,et al.  Removal of carbon dioxide by absorption in a rotating packed bed , 2003 .

[90]  Colin Ramshaw,et al.  PROCESS INTENSIFICATION: HIGEE SEAWATER DEAERATION , 1998 .

[91]  Jianfeng Chen,et al.  Control of Product Distribution of Fischer–Tropsch Synthesis with a Novel Rotating Packed-Bed Reactor: From Diesel to Light Olefin , 2012 .

[92]  Guang Q. Wang,et al.  A New Crossflow Rotating Bed, Part 1: Distillation Performance , 2014 .

[93]  N. Kopeloff Effect of Varying the Amount of Inoculum and Concentration on the Deterioration of Sugar by Molds , 1920 .

[94]  Siddhartha Datta,et al.  Distillation studies in rotating packed bed with split packing , 2012 .

[95]  Chia-Chang Lin,et al.  Performance of a pilot-scale cross-flow rotating packed bed in removing VOCs from waste gas streams , 2006 .

[96]  Luyao Zhang,et al.  Absorption of NOx into Nitric Acid Solution in Rotating Packed Bed , 2010 .

[97]  Gade Pandu Rangaiah,et al.  Optimal Design of a Rotating Packed Bed for VOC Stripping from Contaminated Groundwater , 2012 .

[98]  Kefa Cen,et al.  Gas–liquid absorption reaction between (NH4)2SO3 solution and SO2 for ammonia-based wet flue gas desulfurization , 2010 .

[99]  C. Tsai,et al.  Effective interfacial area and liquid-side mass transfer coefficients in a rotating bed equipped with baffles , 2015 .

[100]  James R. Fair,et al.  Distillation Studies in a High-Gravity Contactor , 1996 .

[101]  Xu Chengcheng,et al.  Mass transfer characteristics in a rotating packed bed with split packing , 2015 .