Combined additive manufacturing approaches in tissue engineering.

Advances introduced by additive manufacturing (AM) have significantly improved the control over the microarchitecture of scaffolds for tissue engineering. This has led to the flourishing of research works addressing the optimization of AM scaffolds microarchitecture to optimally trade-off between conflicting requirements (e.g. mechanical stiffness and porosity level). A fascinating trend concerns the integration of AM with other scaffold fabrication methods (i.e. "combined" AM), leading to hybrid architectures with complementary structural features. Although this innovative approach is still at its beginning, significant results have been achieved in terms of improved biological response to the scaffold, especially targeting the regeneration of complex tissues. This review paper reports the state of the art in the field of combined AM, posing the accent on recent trends, challenges, and future perspectives.

[1]  R. Reis,et al.  Osteochondral defects: present situation and tissue engineering approaches , 2007, Journal of tissue engineering and regenerative medicine.

[2]  Xiumei Mo,et al.  A novel approach via combination of electrospinning and FDM for tri-leaflet heart valve scaffold fabrication , 2009 .

[3]  Eugenio Guglielmelli,et al.  Load-Adaptive Scaffold Architecturing: A Bioinspired Approach to the Design of Porous Additively Manufactured Scaffolds with Optimized Mechanical Properties , 2011, Annals of Biomedical Engineering.

[4]  Dietmar W Hutmacher,et al.  Multiphasic construct studied in an ectopic osteochondral defect model , 2014, Journal of The Royal Society Interface.

[5]  GeunHyung Kim,et al.  Three-Dimensional Plotter Technology for Fabricating Polymeric Scaffolds with Micro-grooved Surfaces , 2009, Journal of biomaterials science. Polymer edition.

[6]  Lorenzo Moroni,et al.  3D Fiber‐Deposited Electrospun Integrated Scaffolds Enhance Cartilage Tissue Formation , 2008 .

[7]  Yongnian Yan,et al.  Fabrication of porous scaffolds for bone tissue engineering via low-temperature deposition , 2002 .

[8]  D W Hutmacher,et al.  Evolutionary design of bone scaffolds with reference to material selection , 2012, International journal for numerical methods in biomedical engineering.

[9]  Tim R. Dargaville,et al.  Dermal fibroblast infiltration of poly(ε-caprolactone) scaffolds fabricated by melt electrospinning in a direct writing mode , 2013, Biofabrication.

[10]  Huipin Yuan,et al.  BIOMATERIALS : CURRENT KNOWLEDGE OF PROPERTIES , EXPERIMENTAL MODELS AND BIOLOGICAL MECHANISMS , 2011 .

[11]  Dong-Woo Cho,et al.  An additive manufacturing‐based PCL–alginate–chondrocyte bioprinted scaffold for cartilage tissue engineering , 2015, Journal of tissue engineering and regenerative medicine.

[12]  GeunHyung Kim,et al.  Cell-printed hierarchical scaffolds consisting of micro-sized polycaprolactone (PCL) and electrospun PCL nanofibers/cell-laden alginate struts for tissue regeneration. , 2014, Journal of materials chemistry. B.

[13]  Shan-hui Hsu,et al.  Air plasma treated chitosan fibers-stacked scaffolds , 2012, Biofabrication.

[14]  Dong-Yol Yang,et al.  Hierarchical multilayer assembly of an ordered nanofibrous scaffold via thermal fusion bonding , 2014, Biofabrication.

[15]  Jean-Pierre Kruth,et al.  In vitro cell-biological performance and structural characterization of selective laser sintered and plasma surface functionalized polycaprolactone scaffolds for bone regeneration. , 2013, Materials science & engineering. C, Materials for biological applications.

[16]  K. Suh,et al.  25th Anniversary Article: Scalable Multiscale Patterned Structures Inspired by Nature: the Role of Hierarchy , 2014, Advanced materials.

[17]  Rainer Schmelzeisen,et al.  Fabrication of soft tissue engineering scaffolds by means of rapid prototyping techniques , 2002 .

[18]  GeunHyung Kim,et al.  A three-dimensional hierarchical collagen scaffold fabricated by a combined solid freeform fabrication (SFF) and electrospinning process to enhance mesenchymal stem cell (MSC) proliferation , 2010 .

[19]  Saso Ivanovski,et al.  Advanced tissue engineering scaffold design for regeneration of the complex hierarchical periodontal structure. , 2014, Journal of clinical periodontology.

[20]  Kah Fai Leong,et al.  Rapid freeze prototyping technique in bio‐plotters for tissue scaffold fabrication , 2008 .

[21]  S. Hsu,et al.  Fabrication of precision scaffolds using liquid-frozen deposition manufacturing for cartilage tissue engineering. , 2009, Tissue engineering. Part A.

[22]  Junzo Tanaka,et al.  Preparation and characterization of multilayered hydroxyapatite/silk fibroin film. , 2007, Journal of bioscience and bioengineering.

[23]  Geok Soon Hong,et al.  Fabrication of three-dimensional porous scaffolds with controlled filament orientation and large pore size via an improved E-jetting technique. , 2014, Journal of biomedical materials research. Part B, Applied biomaterials.

[24]  S. Hollister Porous scaffold design for tissue engineering , 2005, Nature materials.

[25]  Wei Sun,et al.  Recent development on computer aided tissue engineering - a review , 2002, Comput. Methods Programs Biomed..

[26]  Selçuk Güçeri,et al.  Enhanced Cellular Functions on Polycaprolactone Tissue Scaffolds by O2 Plasma Surface Modification , 2011 .

[27]  Federica Chiellini,et al.  Additive manufacturing of star poly(ε-caprolactone) wet-spun scaffolds for bone tissue engineering applications , 2013 .

[28]  Lorenzo Moroni,et al.  Combining technologies to create bioactive hybrid scaffolds for bone tissue engineering , 2013, Biomatter.

[29]  Scott J Hollister,et al.  Engineered osteochondral grafts using biphasic composite solid free-form fabricated scaffolds. , 2004, Tissue engineering.

[30]  Christopher B. Williams,et al.  Additive manufacturing (AM) and nanotechnology: promises and challenges , 2013 .

[31]  Jeremy Baldwin,et al.  Biofabrication of customized bone grafts by combination of additive manufacturing and bioreactor knowhow , 2014, Biofabrication.

[32]  Hyeongjin Lee,et al.  A new hybrid scaffold constructed of solid freeform-fabricated PCL struts and collagen struts for bone tissue regeneration: fabrication, mechanical properties, and cellular activity , 2012 .

[33]  Antonio Gloria,et al.  A Basic Approach Toward the Development of Nanocomposite Magnetic Scaffolds for Advanced Bone Tissue Engineering , 2011 .

[34]  Federica Chiellini,et al.  Nano/microfibrous polymeric constructs loaded with bioactive agents and designed for tissue engineering applications: a review. , 2014, Journal of biomedical materials research. Part B, Applied biomaterials.

[35]  Dietmar W Hutmacher,et al.  Direct Writing By Way of Melt Electrospinning , 2011, Advanced materials.

[36]  Dietmar W Hutmacher,et al.  Electrospinning and additive manufacturing: converging technologies. , 2013, Biomaterials science.

[37]  Lorenzo Moroni,et al.  Regenerating Articular Tissue by Converging Technologies , 2008, PloS one.

[38]  GeunHyung Kim,et al.  A cryogenic direct-plotting system for fabrication of 3D collagen scaffolds for tissue engineering , 2009 .

[39]  Stephen B Doty,et al.  In vivo evaluation of a multiphased scaffold designed for orthopaedic interface tissue engineering and soft tissue-to-bone integration. , 2008, Journal of biomedical materials research. Part A.

[40]  Guangdong Zhou,et al.  Regeneration of a goat femoral head using a tissue-specific, biphasic scaffold fabricated with CAD/CAM technology. , 2013, Biomaterials.

[41]  J Malda,et al.  Bioprinting of hybrid tissue constructs with tailorable mechanical properties , 2011, Biofabrication.

[42]  S M Giannitelli,et al.  Current trends in the design of scaffolds for computer-aided tissue engineering. , 2014, Acta biomaterialia.

[43]  Rui L Reis,et al.  Assembling Human Platelet Lysate into Multiscale 3D Scaffolds for Bone Tissue Engineering. , 2015, ACS biomaterials science & engineering.

[44]  Rui L Reis,et al.  Hierarchical Fibrillar Scaffolds Obtained by Non‐conventional Layer‐By‐Layer Electrostatic Self‐Assembly , 2013, Advanced healthcare materials.

[45]  Kee-Won Lee,et al.  Micropatterning electrospun scaffolds to create intrinsic vascular networks. , 2014, Macromolecular bioscience.

[46]  P H Krebsbach,et al.  Indirect solid free form fabrication of local and global porous, biomimetic and composite 3D polymer-ceramic scaffolds. , 2003, Biomaterials.

[47]  Zhongmin Jin,et al.  Fabrication of a bio‐inspired beta‐Tricalcium phosphate/collagen scaffold based on ceramic stereolithography and gel casting for osteochondral tissue engineering , 2012 .

[48]  Federica Chiellini,et al.  Additive manufacturing of wet-spun polymeric scaffolds for bone tissue engineering , 2012, Biomedical microdevices.

[49]  Dong-Yol Yang,et al.  Hierarchically Assembled Mesenchymal Stem Cell Spheroids Using Biomimicking Nanofilaments and Microstructured Scaffolds for Vascularized Adipose Tissue Engineering , 2010 .

[50]  Hae-Won Kim,et al.  Robocasting chitosan/nanobioactive glass dual-pore structured scaffolds for bone engineering , 2012 .

[51]  Lorenzo Moroni,et al.  Plug and play: combining materials and technologies to improve bone regenerative strategies , 2015, Journal of tissue engineering and regenerative medicine.

[52]  Dietmar W. Hutmacher,et al.  Design and Fabrication of Tubular Scaffolds via Direct Writing in a Melt Electrospinning Mode , 2012, Biointerphases.

[53]  P. Dalton,et al.  Additive manufacturing of scaffolds with sub-micron filaments via melt electrospinning writing , 2015, Biofabrication.

[54]  Dietmar Werner Hutmacher,et al.  How smart do biomaterials need to be? A translational science and clinical point of view. , 2013, Advanced drug delivery reviews.

[55]  Minglun Fang,et al.  Design and preparation of bone tissue engineering scaffolds with porous controllable structure , 2009 .

[56]  Wei Sun,et al.  Fabrication, characterization, and biocompatibility of single-walled carbon nanotube-reinforced alginate composite scaffolds manufactured using freeform fabrication technique. , 2008, Journal of biomedical materials research. Part B, Applied biomaterials.

[57]  Henning Madry,et al.  Bioinspired scaffolds for osteochondral regeneration. , 2014, Tissue engineering. Part A.

[58]  Flemming Besenbacher,et al.  Engineered three-dimensional nanofibrous multi-lamellar structure for annulus fibrosus repair. , 2013, Journal of materials chemistry. B.

[59]  GeunHyung Kim,et al.  Optimal size of cell-laden hydrogel cylindrical struts for enhancing the cellular activities and their application to hybrid scaffolds. , 2014, Journal of materials chemistry. B.

[60]  Swee Hin Teoh,et al.  Repair of calvarial defects with customised tissue-engineered bone grafts II. Evaluation of cellular efficiency and efficacy in vivo. , 2003, Tissue engineering.

[61]  Dietmar W Hutmacher,et al.  Melt electrospinning and its technologization in tissue engineering. , 2015, Tissue engineering. Part B, Reviews.

[62]  Dong-Yol Yang,et al.  Development of dual scale scaffolds via direct polymer melt deposition and electrospinning for applications in tissue regeneration. , 2008, Acta biomaterialia.

[63]  M Trombetta,et al.  Combining electrospinning and fused deposition modeling for the fabrication of a hybrid vascular graft , 2010, Biofabrication.

[64]  C. V. van Blitterswijk,et al.  Integrating novel technologies to fabricate smart scaffolds , 2008, Journal of biomaterials science. Polymer edition.

[65]  Nicholas Uth,et al.  Current strategies in multiphasic scaffold design for osteochondral tissue engineering: A review. , 2015, Journal of biomedical materials research. Part A.

[66]  Xiaohong Wang,et al.  Intelligent freeform manufacturing of complex organs. , 2012, Artificial organs.

[67]  L. Bonassar,et al.  Cell(MC3T3-E1)-printed poly(ϵ-caprolactone)/alginate hybrid scaffolds for tissue regeneration. , 2013, Macromolecular rapid communications.

[68]  Eugenio Guglielmelli,et al.  Optimization Approaches for the Design of Additively Manufactured Scaffolds , 2014 .

[69]  L G Griffith,et al.  Survival and function of hepatocytes on a novel three-dimensional synthetic biodegradable polymer scaffold with an intrinsic network of channels. , 1998, Annals of surgery.

[70]  James J. Yoo,et al.  Hybrid printing of mechanically and biologically improved constructs for cartilage tissue engineering applications , 2012, Biofabrication.

[71]  R L Reis,et al.  Nucleation and growth of biomimetic apatite layers on 3D plotted biodegradable polymeric scaffolds: effect of static and dynamic coating conditions. , 2009, Acta biomaterialia.

[72]  Wim E Hennink,et al.  25th Anniversary Article: Engineering Hydrogels for Biofabrication , 2013, Advanced materials.

[73]  María Vallet-Regí,et al.  An alternative technique to shape scaffolds with hierarchical porosity at physiological temperature. , 2010, Acta biomaterialia.

[74]  M. Viana,et al.  Fabrication of porous substrates: a review of processes using pore forming agents in the biomaterial field. , 2008, Journal of pharmaceutical sciences.

[75]  Jingyan Dong,et al.  Direct fabrication of high-resolution three-dimensional polymeric scaffolds using electrohydrodynamic hot jet plotting , 2013 .

[76]  X. B. Chen,et al.  Development of novel hybrid poly(l-lactide)/chitosan scaffolds using the rapid freeze prototyping technique , 2011, Biofabrication.

[77]  Yongnian Yan,et al.  Gradient Hydrogel Construct Based on an Improved Cell Assembling System , 2009 .

[78]  Dietmar W Hutmacher,et al.  Repair of large articular osteochondral defects using hybrid scaffolds and bone marrow-derived mesenchymal stem cells in a rabbit model. , 2006, Tissue engineering.

[79]  I. Gibson,et al.  State of the art and future direction of additive manufactured scaffolds-based bone tissue engineering , 2014 .

[80]  Min Sung Kim,et al.  Nanotopography-guided tissue engineering and regenerative medicine. , 2013, Advanced drug delivery reviews.

[81]  Wei Zhou,et al.  The Impact of Compact Layer in Biphasic Scaffold on Osteochondral Tissue Engineering , 2013, PloS one.

[82]  Nathan J. Castro,et al.  Recent Progress in Interfacial Tissue Engineering Approaches for Osteochondral Defects , 2012, Annals of Biomedical Engineering.

[83]  D. Cho,et al.  Bioprinting of a mechanically enhanced three-dimensional dual cell-laden construct for osteochondral tissue engineering using a multi-head tissue/organ building system , 2012 .

[84]  Henrique A. Almeida,et al.  Additive manufacturing techniques for scaffold-based cartilage tissue engineering , 2013 .

[85]  Xiaoyu Tian,et al.  A brief review of dispensing-based rapid prototyping techniques in tissue scaffold fabrication: role of modeling on scaffold properties prediction , 2009, Biofabrication.

[86]  Joel Segal,et al.  A novel technique for the production of electrospun scaffolds with tailored three-dimensional micro-patterns employing additive manufacturing , 2014, Biofabrication.

[87]  Ian Gibson,et al.  Biomimetic composite coating on rapid prototyped scaffolds for bone tissue engineering. , 2011, Acta biomaterialia.

[88]  Heungsoo Shin,et al.  Biomimetic Scaffolds for Tissue Engineering , 2012 .

[89]  GeunHyung Kim,et al.  Hybrid Process for Fabricating 3D Hierarchical Scaffolds Combining Rapid Prototyping and Electrospinning , 2008 .

[90]  Chaozong Liu,et al.  Design and Development of Three-Dimensional Scaffolds for Tissue Engineering , 2007 .

[91]  Minseong Kim,et al.  A hybrid PCL/collagen scaffold consisting of solid freeform-fabricated struts and EHD-direct-jet-processed fibrous threads for tissue regeneration. , 2015, Journal of colloid and interface science.

[92]  Lorenzo Moroni,et al.  Monolithic and assembled polymer-ceramic composites for bone regeneration. , 2013, Acta biomaterialia.

[93]  Hai Yao,et al.  Regeneration of the articular surface of the rabbit synovial joint by cell homing: a proof of concept study , 2010, The Lancet.

[94]  E. Guglielmelli,et al.  Computer-aided tissue engineering for bone regeneration , 2012, 2012 4th IEEE RAS & EMBS International Conference on Biomedical Robotics and Biomechatronics (BioRob).

[95]  Wei Fan,et al.  A biphasic scaffold design combined with cell sheet technology for simultaneous regeneration of alveolar bone/periodontal ligament complex. , 2012, Biomaterials.

[96]  Qingxi Hu,et al.  Fabrication of hierarchical polycaprolactone/gel scaffolds via combined 3D bioprinting and electrospinning for tissue engineering , 2014 .

[97]  Sangwon Chung,et al.  Hierarchical starch‐based fibrous scaffold for bone tissue engineering applications , 2009, Journal of tissue engineering and regenerative medicine.

[98]  Ana Civantos,et al.  Biological Properties of Solid Free Form Designed Ceramic Scaffolds with BMP-2: In Vitro and In Vivo Evaluation , 2012, PloS one.

[99]  Minseong Kim,et al.  Physical and biological activities of newly designed, macro-pore-structure-controlled 3D fibrous poly(ε-caprolactone)/hydroxyapatite composite scaffolds , 2015 .

[100]  Nuno M Neves,et al.  Automating the processing steps for obtaining bone tissue-engineered substitutes: from imaging tools to bioreactors. , 2014, Tissue engineering. Part B, Reviews.

[101]  Rui L Reis,et al.  Three-dimensional plotted scaffolds with controlled pore size gradients: Effect of scaffold geometry on mechanical performance and cell seeding efficiency. , 2011, Acta biomaterialia.

[102]  Hector F Rios,et al.  Biomimetic hybrid scaffolds for engineering human tooth-ligament interfaces. , 2010, Biomaterials.

[103]  Xiumei Mo,et al.  Artery vessel fabrication using the combined fused deposition modeling and electrospinning techniques , 2011 .

[104]  Peter Dubruel,et al.  A review of trends and limitations in hydrogel-rapid prototyping for tissue engineering. , 2012, Biomaterials.

[105]  T Fujii,et al.  Laser sintering fabrication of three-dimensional tissue engineering scaffolds with a flow channel network , 2011, Biofabrication.

[106]  C K Chua,et al.  Fabrication of channeled scaffolds with ordered array of micro-pores through microsphere leaching and indirect Rapid Prototyping technique , 2013, Biomedical microdevices.

[107]  D Stamatialis,et al.  Corrugated round fibers to improve cell adhesion and proliferation in tissue engineering scaffolds. , 2013, Acta biomaterialia.

[108]  Ji Zhou,et al.  Direct-writing construction of layered meshes from nanoparticles-vaseline composite inks: rheological properties and structures , 2011 .

[109]  GeunHyung Kim,et al.  A new hybrid scaffold using rapid prototyping and electrohydrodynamic direct writing for bone tissue regeneration , 2011 .

[110]  Dong-Yol Yang,et al.  Microstructured scaffold coated with hydroxyapatite/collagen nanocomposite multilayer for enhanced osteogenic induction of human mesenchymal stem cells , 2010 .

[111]  GeunHyung Kim,et al.  Preparation and Characterization of 3D Composite Scaffolds Based on Rapid-Prototyped PCL/β-TCP Struts and Electrospun PCL Coated with Collagen and HA for Bone Regeneration , 2012 .

[112]  Wei Sun,et al.  Accelerated differentiation of osteoblast cells on polycaprolactone scaffolds driven by a combined effect of protein coating and plasma modification , 2010, Biofabrication.

[113]  Sun We,et al.  Recent development on computer aided tissue engineering , 2005 .

[114]  GeunHyung Kim,et al.  Electrohydrodynamic jet process for pore-structure-controlled 3D fibrous architecture as a tissue regenerative material: fabrication and cellular activities. , 2014, Langmuir : the ACS journal of surfaces and colloids.

[115]  Swee Hin Teoh,et al.  Cranioplasty after Trephination using a Novel Biodegradable Burr Hole Cover: Technical Case Report , 2006, Neurosurgery.

[116]  Ian Gibson,et al.  High performance additive manufactured scaffolds for bone tissue engineering application , 2011 .

[117]  Hee-Kit Wong,et al.  Biological performance of a polycaprolactone-based scaffold used as fusion cage device in a large animal model of spinal reconstructive surgery. , 2009, Biomaterials.

[118]  Wim E Hennink,et al.  Covalent attachment of a three-dimensionally printed thermoplast to a gelatin hydrogel for mechanically enhanced cartilage constructs. , 2014, Acta biomaterialia.

[119]  Moustapha Kassem,et al.  Surface-modified functionalized polycaprolactone scaffolds for bone repair: in vitro and in vivo experiments. , 2014, Journal of biomedical materials research. Part A.