Numerical analysis of the dynamic performance of aerostatic thrust bearings with different restrictors

This study utilizes a dynamic mesh technology to investigate the dynamic performance of aerostatic thrust bearings with orifice restrictor, multiple restrictors, and porous restrictor. An experiment, which investigates the bearing static load capacity, was carried out to verify the calculation accuracy of dynamic mesh technology. Further, the impact of incentive amplitude, incentive frequency, axial eccentricity ratio, and non-flatness on the bearing dynamic performance was also studied. The results show incentive amplitude effect can be ignored at the condition of amplitude less than 5% film thickness, while the relationship between dynamic characteristics and incentive frequency presented a strong nonlinear relationship in the whole frequency range. The change law of dynamic stiffness and damping coefficient for porous restrictor was quite different from orifice restrictor and multiple restrictors. The bearing dynamic performance increased significantly with the growth of axial eccentricity ratio, and the surface non-flatness enhanced dynamic performance of aerostatic thrust bearings.

[1]  Wei Wang,et al.  Numerical analysis and experimental investigation into the effects of manufacturing errors on the running accuracy of the aerostatic porous spindle , 2018 .

[2]  Ming-Fei Chen,et al.  Design of the aerostatic linear guideway with a passive disk-spring compensator for PCB drilling machine , 2010 .

[3]  Hui Ding,et al.  Computational design and analysis of aerostatic journal bearings with application to ultra-high speed spindles , 2017 .

[4]  Andreas Tünnermann,et al.  Comparison between flat aerostatic gas-bearing pads with orifice and porous feedings at high-vacuum conditions , 2008 .

[5]  Carlo Gorla,et al.  Windage, churning and pocketing power losses of gears: different modeling approaches for different goals , 2016 .

[6]  Zhang Li,et al.  Modeling of dynamic characteristic of the aerostatic bearing spindle in an ultra-precision fly cutting machine , 2010 .

[7]  Chi Fai Cheung,et al.  Dynamic characteristics of an aerostatic bearing spindle and its influence on surface topography in ultra-precision diamond turning , 2012 .

[8]  Shigeka Yoshimoto,et al.  Numerical calculation and experimental verification of static and dynamic characteristics of aerostatic thrust bearings with small feedholes , 2011 .

[9]  Kai Cheng,et al.  Multiphysics-based design and analysis of the high-speed aerostatic spindle with application to micro-milling , 2016 .

[10]  F. Al-Bender,et al.  Reducing the Radial Error Motion of an Aerostatic Journal Bearing to a Nanometre Level: Theoretical Modelling , 2013, Tribology Letters.

[11]  Zhike Peng,et al.  Effects of journal rotation and surface waviness on the dynamic performance of aerostatic journal bearings , 2017 .

[12]  Terenziano Raparelli,et al.  Performance of Externally Pressurized Grooved Thrust Bearings , 2010 .

[13]  Justus Bjorn Post,et al.  A tolerancing procedure for inherently compensated, rectangular aerostatic thrust bearings , 2000 .

[14]  Xuedong Chen,et al.  Dynamic characteristics of ultra-precision aerostatic bearings , 2013 .

[15]  Zhike Peng,et al.  Effect of surface waviness on the static performance of aerostatic journal bearings , 2016 .

[16]  Hiroshi Yabe A Study on Run-Out Characteristics of Externally Pressurized Gas Journal Bearing : Modified DF Method for Point-Source Solution , 1994 .

[17]  Jean-Sébastien Plante,et al.  A design model for circular porous air bearings using the 1D generalized flow method , 2005 .

[18]  Senthil Kumar,et al.  Performance of inherently compensated flat pad aerostatic bearings subject to dynamic perturbation forces , 2012 .

[19]  Shigeka Yoshimoto,et al.  Static and Dynamic Characteristics of Aerostatic Circular Porous Thrust Bearings (Effect of the Shape of the Air Supply Area) , 2001 .

[20]  Shigeka Yoshimoto,et al.  Dynamic Characteristics of Aerostatic Porous Journal Bearings With a Surface-Restricted Layer , 2011 .

[21]  Kai Cheng,et al.  A selection strategy for the design of externally pressurized journal bearings , 1995 .

[22]  Wei Wang,et al.  Effects of manufacturing errors on the static characteristics of aerostatic journal bearings with porous restrictor , 2017 .

[23]  Marc Bonis,et al.  Prediction of the stability of air thrust bearings by numerical, analytical and experimental methods , 1996 .

[24]  Yao Yingxue,et al.  Study on the dynamic characteristics of a new type externally pressurized spherical gas bearing with slot–orifice double restrictors , 2010 .

[25]  Hiroshi Yabe,et al.  A Study on the Running Accuracy of an Externally Pressurized Gas Thrust Bearing : Rotor Run-Out Characteristics , 1991 .

[26]  Hailong Cui,et al.  Numerical analysis and experimental research on the angular stiffness of aerostatic bearings , 2018 .

[27]  Shigeka Yoshimoto,et al.  Dynamic tilt characteristics of aerostatic rectangular double-pad thrust bearings with compound restrictors , 1996 .

[28]  Mihai Arghir,et al.  Experimental Analysis of the Dynamic Characteristics of a Hybrid Aerostatic Bearing , 2012 .

[29]  Yuan Kang,et al.  The comparison in stability of rotor-aerostatic bearing system compensated by orifices and inherences , 2010 .

[30]  J. Corbett,et al.  Porous aerostatic bearings–an updated review , 1998 .

[31]  Xuedong Chen,et al.  The effect of the recess shape on performance analysis of the gas-lubricated bearing in optical lithography , 2006 .

[33]  K. J. Stout,et al.  The design of aerostatic bearings for application to nanometre resolution manufacturing machine systems , 2000 .

[34]  Kai Cheng,et al.  CFD based investigation on influence of orifice chamber shapes for the design of aerostatic thrust bearings at ultra-high speed spindles , 2015 .

[35]  Abdérafi Charki,et al.  Numerical simulation and experimental study of thrust air bearings with multiple orifices , 2013 .