Monitoring nonisothermal crystallization of thermoplastic polymers using a quartz crystal resonator

A new monitoring device for the nonisothermal crystallization of thermoplastic polymers, polyethylene, polypropylene, polystyrene, and polyamide, is developed utilizing a quartz crystal resonator, and its performance is evaluated by comparing the measurements with the results of DSC thermoanalysis and microscopic observation. The experimental results of four different polymers indicate that the variation of resonant freency of the quartz crystal resonator is a good means to monitor the crystallization process. Though the measurements of melting and crystallization are close to the DSC outcome, more deviation is observed with the new device. The change in crystalline morphology during the crystallization process is also detected from the slope changes of the frequency decrease. In comparison with the microscopic observation of polymer films, it is found that the processes of nucleation and crystal growth in nonisothermal crystallization can be explained with the variation of the resonant frequency of the quartz crystal resonator. In addition, crystallization kinetics is modeled with the Avrami equation. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011

[1]  Young Han Kim,et al.  Crystal shape monitoring and supersaturation measurement in cooling crystallization with quartz crystal oscillator , 2006 .

[2]  R. Cernosek,et al.  Equivalent-circuit model for the thickness-shear mode resonator with a viscoelastic film near film resonance. , 2000, Analytical chemistry.

[3]  M. V. Voinova,et al.  Viscoelastic Acoustic Response of Layered Polymer Films at Fluid-Solid Interfaces: Continuum Mechanics Approach , 1998, cond-mat/9805266.

[4]  M. Avrami Granulation, Phase Change, and Microstructure Kinetics of Phase Change. III , 1941 .

[5]  Yi Jin,et al.  Crystallization and melting behavior of liquid crystalline copolyesters based on poly(ethylene terephthalate) , 1999 .

[6]  P. Supaphol,et al.  Influence of molecular characteristics on non-isothermal melt-crystallization kinetics of syndiotactic polypropylene , 2004 .

[7]  H. Muramatsu,et al.  Characterization of aluminum corrosion with a quartz crystal analyzer , 1999 .

[8]  Michael D. Ward,et al.  Measurement of interfacial processes at electrode surfaces with the electrochemical quartz crystal microbalance , 1992 .

[9]  J. Gordon,et al.  Frequency of a quartz microbalance in contact with liquid , 1985 .

[10]  M. Avrami Kinetics of Phase Change. II Transformation‐Time Relations for Random Distribution of Nuclei , 1940 .

[11]  Keisuke Fukui,et al.  Nucleation monitoring in cooling crystallization with a quartz crystal oscillator , 2006 .

[12]  Y. H. Kim,et al.  Measurement of adsorption characteristics of alumina and activated carbon using a quartz crystal resonator with i-butane , 2010 .

[13]  Keisuke Fukui,et al.  Determination of metastable zone width in cooling crystallization with a quartz crystal sensor , 2005 .

[14]  S. Rastogi Role of Metastable Phases in Polymer Crystallization; Early Stages of Crystal Growth , 2003 .

[15]  Y. Shu,et al.  Thermal characteristics and crystallinity of Ziegler–Natta isotactic polypropylene/metallocene isotactic polypropylene polyblended fibers , 2009 .

[16]  Isao Karube,et al.  Computation of equivalent circuit parameters of quartz crystals in contact with liquids and study of liquid properties , 1988 .

[17]  Y. H. Kim,et al.  In‐line monitoring of UV photopolymerization with a quartz crystal resonator , 2006 .

[18]  M. Avrami Kinetics of Phase Change. I General Theory , 1939 .

[19]  P. Supaphol,et al.  Non-isothermal melt crystallization kinetics for ethylene–acrylic acid copolymers and ethylene–methyl acrylate–acrylic acid terpolymers , 2004 .

[20]  Zhen Jin,et al.  Non-isothermal Crystallization Behavior of Poly(ethylene terephthalate)/Poly(trimethylene terephthalate) Blends , 2008 .

[21]  Shaoyun Guo,et al.  Ultrasonic characterization of the crystallization behavior of poly(ethylene terephthalate) , 2009 .

[22]  Keisuke Fukui,et al.  Measurement of hysteresis in crystallization with a quartz crystal sensor , 2005 .

[23]  J. N. Hay,et al.  ISOTHERMAL CRYSTALLIZATION KINETICS AND MELTING BEHAVIOR OF POLY (ETHYLENE TEREPHTHALATE) , 2001 .

[24]  P. Supaphol,et al.  Thermal properties and isothermal crystallization of syndiotactic polypropylenes: Differential scanning calorimetry and overall crystallization kinetics , 2000 .