Synthesis of Zeolites via Interzeolite Transformations without Organic Structure-Directing Agents

We report synthetic protocols and guiding principles inspired by mechanistic considerations for the synthesis of crystalline microporous solids via interzeolite transformations that avoid direct intervention by organic structure-directing agents. These protocols are specifically implemented to synthesize high-silica MFI (ZSM-5), CHA (chabazite), STF (SSZ-35), and MTW (ZSM-12) zeolites from FAU (faujasite) or BEA (beta) parent materials. These transformations succeed when they lead to daughter structures with higher framework densities, and their nucleation and growth become possible by the presence of seeds or of structural building units common to the parent and target structures, leading, in the latter case, to spontaneous transformations by choosing appropriate synthesis conditions. These protocols allow the synthesis of high-silica frameworks without the use of organic templates otherwise required. The NaOH/SiO2 ratio and Al content in reagents are used to enforce synchronization between the swelling ...

[1]  S. Zones,et al.  Encapsulation of metal clusters within MFI via interzeolite transformations and direct hydrothermal syntheses and catalytic consequences of their confinement. , 2014, Journal of the American Chemical Society.

[2]  J. Čejka,et al.  Zeolites with Continuously Tuneable Porosity , 2014, Angewandte Chemie.

[3]  T. Sano,et al.  Hydrothermal conversion of FAU and ∗BEA-type zeolites into MAZ-type zeolites in the presence of non-calcined seed crystals , 2014 .

[4]  S. Zones,et al.  Implications of Transition State Confinement within Small Voids for Acid Catalysis , 2014 .

[5]  T. Okubo,et al.  Progress in seed-assisted synthesis of zeolites without using organic structure-directing agents , 2014 .

[6]  S. Kohara,et al.  Broadening the Applicable Scope of Seed-Directed, Organic Structure-Directing Agent-Free Synthesis of Zeolite to Zincosilicate Components: A Case of VET-Type Zincosilicate Zeolites , 2014 .

[7]  Feng-Shou Xiao,et al.  Green routes for synthesis of zeolites. , 2014, Chemical reviews.

[8]  A. Corma,et al.  Synthesis Strategies for Preparing Useful Small Pore Zeolites and Zeotypes for Gas Separations and Catalysis , 2014 .

[9]  Mark E. Davis Zeolites from a Materials Chemistry Perspective , 2014 .

[10]  J. Rimer,et al.  Synthesis of zeolites in the absence of organic structure-directing agents: factors governing crystal selection and polymorphism , 2014 .

[11]  C. Kirschhock,et al.  Alkaline cations directing the transformation of FAU zeolites into five different framework types. , 2013, Chemical communications.

[12]  Petr Nachtigall,et al.  A family of zeolites with controlled pore size prepared using a top-down method. , 2013, Nature chemistry.

[13]  Louise Olsson,et al.  Interzeolite Conversion of FAU Type Zeolite into CHA and its Application in NH3-SCR , 2013, Topics in Catalysis.

[14]  T. Bein,et al.  Mesoporosity--a new dimension for zeolites. , 2013, Chemical Society reviews.

[15]  Y. Ide,et al.  Role of structural similarity between starting zeolite and product zeolite in the interzeolite conversion process. , 2013, Journal of nanoscience and nanotechnology.

[16]  J. Patarin,et al.  One-pot structural conversion of magadiite into MFI zeolite nanosheets using mononitrogen surfactants as structure and shape-directing agents , 2013 .

[17]  J. Rimer,et al.  Controlling crystal polymorphism in organic-free synthesis of Na-zeolites. , 2013, Journal of the American Chemical Society.

[18]  T. Sano,et al.  High Potential of Interzeolite Conversion Method for Zeolite Synthesis , 2013 .

[19]  T. Okubo,et al.  OSDA-free synthesis of MTW-type zeolite from sodium aluminosilicate gels with zeolite beta seeds , 2012 .

[20]  T. Okubo,et al.  A working hypothesis for broadening framework types of zeolites in seed-assisted synthesis without organic structure-directing agent. , 2012, Journal of the American Chemical Society.

[21]  T. Okubo,et al.  Seed-assisted, OSDA-free synthesis of MTW-type zeolite and “Green MTW” from sodium aluminosilicate gel systems , 2012 .

[22]  Y. Ide,et al.  Synthesis of high-silica CHA type zeolite by interzeolite conversion of FAU type zeolite in the presence of seed crystals , 2011 .

[23]  Feng-Shou Xiao,et al.  Seed-directed synthesis of zeolites with enhanced performance in the absence of organic templates. , 2011, Chemical communications.

[24]  A. Stein,et al.  Sub-40 nm zeolite suspensions via disassembly of three-dimensionally ordered mesoporous-imprinted silicalite-1. , 2011, Journal of the American Chemical Society.

[25]  J. Čejka,et al.  Post-Synthesis Modification of SSZ-35 Zeolite to Enhance the Selectivity in p-Xylene Alkylation with Isopropyl Alcohol , 2010 .

[26]  T. Sano,et al.  An Insight into the Process Involved in Hydrothermal Conversion of FAU to *BEA Zeolite , 2008 .

[27]  P. Cox,et al.  The hydrothermal synthesis of zeolites: Precursors, intermediates and reaction mechanism , 2005 .

[28]  Mark E. Davis,et al.  Issues in the synthesis of crystalline molecular sieves: towards the crystallization of low framework-density structures. , 2004, Chemphyschem : a European journal of chemical physics and physical chemistry.

[29]  G. Öhlmann,et al.  Handbook of Heterogeneous Catalysis , 1999 .

[30]  T. Ohsuna,et al.  High-Resolution Electron Microscopy Study of ZSM-12 (MTW) , 1998 .

[31]  S. Zones Conversion of faujasites to high-silica chabazite SSZ-13 in the presence of N,N,N-trimethyl-1-adamantammonium iodide , 1991 .

[32]  J. Martens,et al.  Synthesis of High-Silica Aluminosilicate Zeolites , 1987 .

[33]  E. Freund,et al.  Comparison between small port and large port mordenites , 1985 .

[34]  S. M. Csicsery Shape-selective catalysis in zeolites , 1984 .

[35]  R. Iler The Chemistry of Silica: Solubility, Polymerization, Colloid and Surface Properties and Biochemistry of Silica , 1979 .

[36]  Vincent J Frilette,et al.  Catalysis by crystalline aluminosilicates II. Molecular-shape selective reactions , 1962 .