Pulmonary monoclonal antibody delivery via a portable microfluidic nebulization platform.

Nebulizers have considerable advantages over conventional inhalers for pulmonary drug administration, particularly because they do not require coordinated breath actuation to generate and deliver the aerosols. Nevertheless, besides being less amenable to miniaturization and hence portability, some nebulizers are prone to denature macromolecular drugs due to the large forces generated during aerosolization. Here, we demonstrate a novel portable acoustomicrofluidic device capable of nebulizing epidermal growth factor receptor (EGFR) monoclonal antibodies into a fine aerosol mist with a mass median aerodynamic diameter of approximately 1.1 μm, optimal for deep lung deposition via inhalation. The nebulized monoclonal antibodies were tested for their stability, immunoactivity, and pharmacological properties, which confirmed that nebulization did not cause significant degradation of the antibody. In particular, flow cytometry demonstrated that the antigen binding capability of the antibody is retained and able to reduce phosphorylation in cells overexpressing the EGFR, indicating that the aerosols generated by the device were loaded with stable and active monoclonal antibodies. The delivery of antibodies via inhalation, particularly for the treatment of lung cancer, is thus expected to enhance the efficacy of this protein therapeutic by increasing the local concentration where they are needed.

[1]  J. Patton,et al.  The lungs as a portal of entry for systemic drug delivery. , 2004, Proceedings of the American Thoracic Society.

[2]  Dieter Hochrainer,et al.  Next generation pharmaceutical impactor (a new impactor for pharmaceutical inhaler testing). Part I: Design. , 2003, Journal of aerosol medicine : the official journal of the International Society for Aerosols in Medicine.

[3]  T. Arakawa,et al.  Some Factors Associated with the Ultrasonic Nebulization of Proteins , 2004, Pharmaceutical Research.

[4]  Peter R. Byron,et al.  Inhaling medicines: delivering drugs to the body through the lungs , 2007, Nature Reviews Drug Discovery.

[5]  J. Fleming,et al.  Fractional deposition from a jet nebulizer: how it differs from a metered dose inhaler. , 1985, British journal of diseases of the chest.

[6]  W. Hinrichs,et al.  Devices and formulations for pulmonary vaccination , 2013, Expert opinion on drug delivery.

[7]  P. Diot,et al.  Fate of inhaled monoclonal antibodies after the deposition of aerosolized particles in the respiratory system. , 2014, Journal of controlled release : official journal of the Controlled Release Society.

[8]  M. M. Bradford A rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. , 1976, Analytical biochemistry.

[9]  Leslie Y Yeo,et al.  Surface acoustic wave concentration of particle and bioparticle suspensions , 2007, Biomedical microdevices.

[10]  James Friend,et al.  Interfacial destabilization and atomization driven by surface acoustic waves , 2008 .

[11]  P. Byron Prediction of drug residence times in regions of the human respiratory tract following aerosol inhalation. , 1986, Journal of pharmaceutical sciences.

[12]  Leslie Y Yeo,et al.  Rapid production of protein-loaded biodegradable microparticles using surface acoustic waves. , 2009, Biomicrofluidics.

[13]  Liang Cheng,et al.  Molecular pathology of lung cancer: key to personalized medicine , 2012, Modern Pathology.

[14]  T. Minko,et al.  Nanostructured lipid carriers as multifunctional nanomedicine platform for pulmonary co-delivery of anticancer drugs and siRNA. , 2013, Journal of controlled release : official journal of the Controlled Release Society.

[15]  G. Giaccone,et al.  Response to epidermal growth factor receptor inhibitors in non-small cell lung cancer cells: limited antiproliferative effects and absence of apoptosis associated with persistent activity of extracellular signal-regulated kinase or Akt kinase pathways. , 2003, Clinical cancer research : an official journal of the American Association for Cancer Research.

[16]  Leslie Y Yeo,et al.  Ultrafast microfluidics using surface acoustic waves. , 2009, Biomicrofluidics.

[17]  P. Diot,et al.  Aerodynamical, Immunological and Pharmacological Properties of the Anticancer Antibody Cetuximab Following Nebulization , 2008, Pharmaceutical Research.

[18]  James Friend,et al.  Rapid generation of protein aerosols and nanoparticles via surface acoustic wave atomization , 2008, Nanotechnology.

[19]  Yong Qing Fu,et al.  Surface acoustic wave nebulization on nanocrystalline ZnO film , 2012 .

[20]  Ning Wang,et al.  Miniaturized multiple Fourier-horn ultrasonic droplet generators for biomedical applications. , 2010, Lab on a chip.

[21]  Yi Zhang,et al.  Nebulisation on a disposable array structured with phononic lattices. , 2012, Lab on a chip.

[22]  Armando Santoro,et al.  Cetuximab monotherapy and cetuximab plus irinotecan in irinotecan-refractory metastatic colorectal cancer. , 2004, The New England journal of medicine.

[23]  Tony Jun Huang,et al.  Surface acoustic wave (SAW) acoustophoresis: now and beyond. , 2012, Lab on a chip.

[24]  J. Heyder,et al.  Deposition of particles in the human respiratory tract in the size range 0.005–15 μm , 1986 .

[25]  Andrew C. Chan,et al.  Therapeutic antibodies for autoimmunity and inflammation , 2010, Nature Reviews Immunology.

[26]  Toshiro Higuchi,et al.  SURFACE ACOUSTIC WAVE ATOMIZER , 1995 .

[27]  T. Arakawa,et al.  Protein nebulization: I. Stability of lactate dehydrogenase and recombinant granulocyte-colony stimulating factor to air-jet nebulization , 1994 .

[28]  Ira Mellman,et al.  Antibody Therapeutics in Cancer , 2013, Science.

[29]  J. Friend,et al.  Effective pulmonary delivery of an aerosolized plasmid DNA vaccine via surface acoustic wave nebulization , 2014, Respiratory Research.

[30]  P. Gupta,et al.  Pulmonary delivery of therapeutic peptides and proteins , 1994 .

[31]  Kumaragovindhan Santhanakrishnan,et al.  Next generation pharmaceutical impactor: a new impactor for pharmaceutical inhaler testing. Part III. extension of archival calibration to 15 L/min. , 2004, Journal of aerosol medicine : the official journal of the International Society for Aerosols in Medicine.

[32]  Leslie Y Yeo,et al.  Ultrasonic nebulization platforms for pulmonary drug delivery , 2010, Expert opinion on drug delivery.

[33]  James Friend,et al.  The extraction of liquid, protein molecules and yeast cells from paper through surface acoustic wave atomization. , 2010, Lab on a chip.

[34]  T. Arakawa,et al.  Protein nebulization. II. Stabilization of G-CSF to air-jet nebulization and the role of protectants , 1996 .

[35]  M. Dolovich,et al.  Aerosol drug delivery: developments in device design and clinical use , 2011, The Lancet.

[36]  T. Kissel,et al.  Nonviral pulmonary delivery of siRNA. , 2012, Accounts of chemical research.

[37]  Hiroki Kuwano,et al.  A self-converging atomized mist spray device using surface acoustic wave , 2014 .

[38]  Leslie Y Yeo,et al.  Evaporative self-assembly assisted synthesis of polymeric nanoparticles by surface acoustic wave atomization , 2008, Nanotechnology.

[39]  James Friend,et al.  Surface Acoustic Wave Microfluidics , 2014 .

[40]  S. D. da Rocha,et al.  Propellant-based inhalers for the non-invasive delivery of genes via oral inhalation. , 2012, Journal of controlled release : official journal of the Controlled Release Society.

[41]  R. Ionescu,et al.  Fragmentation of monoclonal antibodies , 2011, mAbs.

[42]  Nóra Bittner,et al.  New Treatment Options for Lung Adenocarcinoma - in View of Molecular Background , 2013, Pathology & Oncology Research.

[43]  X. Zu,et al.  Nebulization of water/glycerol droplets generated by ZnO/Si surface acoustic wave devices , 2015 .

[44]  P. Diot,et al.  The Airways, a Novel Route for Delivering Monoclonal Antibodies to Treat Lung Tumors , 2011, Pharmaceutical Research.

[45]  Toshiro Higuchi,et al.  Standing wave type surface acoustic wave atomizer , 2008 .

[46]  J C Waldrep,et al.  Advanced nebulizer designs employing vibrating mesh/aperture plate technologies for aerosol generation. , 2008, Current drug delivery.

[47]  James Friend,et al.  Transmitting high power rf acoustic radiation via fluid couplants into superstrates for microfluidics , 2009 .

[48]  Leslie Y Yeo,et al.  Atomization off thin water films generated by high-frequency substrate wave vibrations. , 2012, Physical review. E, Statistical, nonlinear, and soft matter physics.

[49]  K. Taylor,et al.  Ultrasonic nebulisers for pulmonary drug delivery , 1997 .

[50]  C. Tsai,et al.  Faraday instability-based micro droplet ejection for inhalation drug delivery. , 2014, Technology.

[51]  J. Patton Inhalation delivery of therapeutic peptides and proteins. , 1999, Journal of aerosol medicine : the official journal of the International Society for Aerosols in Medicine.

[52]  C O'Callaghan,et al.  The science of nebulised drug delivery , 1997, Thorax.

[53]  Peng Li,et al.  Surface acoustic wave microfluidics. , 2013, Lab on a chip.

[54]  H. Chan Inhalation drug delivery devices and emerging technologies , 2003 .

[55]  B. Pulliam,et al.  Nanoparticles for drug delivery to the lungs. , 2007, Trends in biotechnology.

[56]  Leslie Y Yeo,et al.  Microparticle collection and concentration via a miniature surface acoustic wave device. , 2007, Lab on a chip.

[57]  Leslie Y Yeo,et al.  Miniature inhalation therapy platform using surface acoustic wave microfluidic atomization. , 2009, Lab on a chip.

[58]  Louis M. Weiner,et al.  Monoclonal antibodies: versatile platforms for cancer immunotherapy , 2010, Nature Reviews Immunology.