Functional Design and Evaluation of Structural Firefighter Turnout Suits for Improved Thermal Comfort

Structural firefighter prototype designs incorporating ventilation, stretch, and modularity were developed following Watkins’ functional design process. Prototypes were designed and manufactured, including single-layer, vented, stretch, and combination prototypes. Prototype garments were evaluated for improved thermal comfort and heat loss using sweating thermal manikin assessments in two conditions: static (standing still with no wind) and dynamic (walking with wind). Raw thermal and evaporative resistance data from the manikin testing were input into a thermal modeling software system (RadTherm®) and physiological responses (core temperature, skin temperature, and sweat rate) were predicted for each prototype. A significant improvement in heat loss was measured when ventilation openings and modularity were added to the design of the clothing system. The single-layer, vented, and combination prototypes also had significantly lower increases in predicted physiological responses.

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