A Design Framework for End-of-Life Vehicles Recovery: Optimization of Disassembly Sequence Using Genetic Algorithms

Problem statement: It is expected that over the next few years type ap proval legislation and public awareness will force vehicle manufacture rs to identify recovery methods during the design process in order to achieve reuse and recycling tar gets. Current vehicle design in Malaysia does not sufficiently aid the economic recovery of parts and materials to reach these targets. Approach: This study aimed to provide a framework for automotive components to be designed for ease of recovery. Disassemblability concept evolved from the life cyc le engineering concept in which design for disassembly is one of the strategies in reducing th e impact of the product to the environment. Results: The proposed methodology that consisted of three distin ct elements namely implementing principles and guidelines of design for disassembly into the desig n, generating optimum disassembly using genetic algorithm approach and evaluating disassemblability of end-of-life products will be discussed. Conclusion/Recommendations: There is a need for effective disassembly in order to enhance the recovery of end-of-life product.The proposed methodology was implemented as a computer-based disassemblability evaluation tool that will enhance disassemblability of the product starting from the design stage.

[1]  Ehud Kroll,et al.  Quantitative evaluation of product disassembly for recycling , 1998 .

[2]  Rajit Gadh,et al.  A virtual disassembly tool to support environmentally conscious product design , 1997, Proceedings of the 1997 IEEE International Symposium on Electronics and the Environment. ISEE-1997.

[3]  Hak-Soo Mok,et al.  Disassemblability of Mechanical Parts in Automobile for Recycling of Materials , 1996 .

[4]  Charles R. McLean,et al.  Disassembly of products , 1996 .

[5]  Surendra M. Gupta,et al.  An evaluation methodology for disassembly processes , 1997 .

[6]  E. Kroll,et al.  Systematic estimation of disassembly difficulties: application to computer monitors , 1995, Proceedings of the 1995 IEEE International Symposium on Electronics and the Environment ISEE (Cat. No.95CH35718).

[7]  Askiner Gungor,et al.  Issues in environmentally conscious manufacturing and product recovery: a survey , 1999 .

[8]  Fabio Giudice,et al.  Disassembly planning of mechanical systems for service and recovery: a genetic algorithms based approach , 2007, J. Intell. Manuf..

[9]  Hsin-Hao Huang,et al.  Disassembly sequence generation using a neural network approach , 2000 .

[10]  Philip Crowther,et al.  Design for Disassembly , 1999 .

[11]  Surendra M. Gupta,et al.  Petri net approach to disassembly process planning for products with complex AND/OR precedence relationships , 2001, Eur. J. Oper. Res..

[12]  Rajit Gadh,et al.  Virtual disassembly-a software tool for developing product dismantling and maintenance systems , 1998, Annual Reliability and Maintainability Symposium. 1998 Proceedings. International Symposium on Product Quality and Integrity.

[13]  Jong-Oh Park,et al.  Optimal Disassembly Sequence Using Genetic Algorithms Considering Economic and Environmental Aspects , 2001 .

[14]  Luigi Maria Galantucci,et al.  Assembly and Disassembly Planning by using Fuzzy Logic & Genetic Algorithms , 2004, ArXiv.

[15]  K. Saitou,et al.  Design for product embedded disassembly sequence , 2005, (ISATP 2005). The 6th IEEE International Symposium on Assembly and Task Planning: From Nano to Macro Assembly and Manufacturing, 2005..

[16]  Kyong Sei Lee,et al.  Effects of design for disassembly on integrated disassembly and assembly processes , 1994, Proceedings of the Fourth International Conference on Computer Integrated Manufacturing and Automation Technology.

[17]  H. Kaebernick,et al.  Determining the Reuse Potential of Components Based on Life Cycle Data , 2005 .

[18]  Surendra M. Gupta,et al.  Disassembly sequencing using genetic algorithm , 2006 .

[19]  Robert Bogue,et al.  Design for disassembly: a critical twenty‐first century discipline , 2007 .

[20]  Che Hassan Che Haron,et al.  Initiating automotive component reuse in Malaysia , 2009 .

[21]  Alfred J.D. Lambert,et al.  Disassembly Modeling for Assembly, Maintenance, Reuse and Recycling , 2004 .

[22]  A. Lambert Determining optimum disassembly sequences in electronic equipment , 2002 .

[23]  S. G. Lee,et al.  A Multi-Objective Methodology for Evaluating Product End-of-Life Options and Disassembly , 2001 .

[24]  Mitsuo Gen,et al.  Genetic algorithms and engineering optimization , 1999 .

[25]  Feri Afrinaldi,et al.  The evaluation methods of disassemblability for automotive components - a review and agenda for future research , 2008 .

[26]  Mehmet Ali Ilgin,et al.  Environmentally conscious manufacturing and product recovery (ECMPRO): A review of the state of the art. , 2010, Journal of environmental management.