Fault Detection for Time-Varying Processes

In this brief, a new manifold learning method is proposed. Then, a process monitoring approach is proposed for handling the multimode monitoring problem in the electro-fused magnesia furnace based on the proposed manifold learning method. In the conventional methods, only partial common information is shared by different modes, i.e., the common eigenvectors. Compared with the conventional methods, the contributions are a new method of extracting the common subspace of different modes is proposed based on the manifold learning. The common subspace extracted by the proposed manifold learning method is shared by all different modes, and after those two different subspaces are separated, the common and specific subspace models are built and analyzed, respectively. The monitoring is carried out in the manifold subspaces.

[1]  A. Höskuldsson,et al.  Multivariate statistical analysis of a multi-step industrial processes. , 2007, Analytica chimica acta.

[2]  Ali Cinar,et al.  Intelligent real-time performance monitoring and quality prediction for batch/fed-batch cultivations. , 2004, Journal of biotechnology.

[3]  Paul Nomikos,et al.  Detection and diagnosis of abnormal batch operations based on multi-way principal component analysis World Batch Forum, Toronto, May 1996 , 1996 .

[4]  Furong Gao,et al.  Cycle-to-cycle and within-cycle adaptive control of nozzle pressure during packing-holding for thermoplastic injection molding , 1999 .

[5]  S. Joe Qin,et al.  Subspace approach to multidimensional fault identification and reconstruction , 1998 .

[6]  Yingwei Zhang,et al.  Fault detection of non-Gaussian processes based on modified independent component analysis , 2010 .

[7]  Chi Ma,et al.  Fault diagnosis of nonlinear processes using multiscale KPCA and multiscale KPLS , 2011 .

[8]  Furong Gao,et al.  Statistical analysis and online monitoring for handling multiphase batch processes with varying durations , 2011 .

[9]  Wang Shuqingi An Improved Adaptive Multi-way Principal Component Analysis for Monitoring Streptomycin Fermentation Process , 2004 .

[10]  Dale E. Seborg,et al.  Evaluation of a pattern matching method for the Tennessee Eastman challenge process , 2006 .

[11]  Sirish L. Shah,et al.  Fault detection and diagnosis in process data using one-class support vector machines , 2009 .

[12]  Weihua Li,et al.  Recursive PCA for Adaptive Process Monitoring , 1999 .

[13]  S. Qin,et al.  Improved nonlinear fault detection technique and statistical analysis , 2008 .

[14]  Grigorios Dimitriadis,et al.  Diagnosis of Process Faults in Chemical Systems Using a Local Partial Least Squares Approach , 2008 .

[15]  S. Qin Recursive PLS algorithms for adaptive data modeling , 1998 .

[16]  Yingwei Zhang,et al.  Fault magnitude estimation for processes , 2011 .

[17]  ChangKyoo Yoo,et al.  On-line batch process monitoring using a consecutively updated multiway principal component analysis model , 2003, Comput. Chem. Eng..

[18]  Feiping Nie,et al.  Regression Reformulations of LLE and LTSA With Locally Linear Transformation , 2011, IEEE Transactions on Systems, Man, and Cybernetics, Part B (Cybernetics).

[19]  Manabu Kano,et al.  Monitoring independent components for fault detection , 2003 .

[20]  Barry Lennox,et al.  Monitoring a complex refining process using multivariate statistics , 2008 .

[21]  Barry M. Wise,et al.  Application of multi-way principal components analysis to nuclear waste storage tank monitoring , 1996 .

[22]  Jesús Picó,et al.  Multi-phase principal component analysis for batch processes modelling , 2006 .

[23]  Uwe Kruger,et al.  Recursive partial least squares algorithms for monitoring complex industrial processes , 2003 .

[24]  Ali Cinar,et al.  Statistical monitoring of multistage, multiphase batch processes , 2002 .

[25]  Thomas E. Marlin,et al.  Multivariate statistical monitoring of process operating performance , 1991 .

[26]  Mani Bhushan,et al.  Real time phase detection based online monitoring of batch fermentation processes , 2009 .

[27]  S. Joe Qin,et al.  Reconstruction-based Contribution for Process Monitoring , 2008 .

[28]  Zhiqiang Ge,et al.  Two-dimensional Bayesian monitoring method for nonlinear multimode processes , 2011 .

[29]  Michael J. Piovoso,et al.  On unifying multiblock analysis with application to decentralized process monitoring , 2001 .

[30]  Fuli Wang,et al.  Nonlinear process monitoring based on kernel dissimilarity analysis , 2009 .

[31]  Ying-wei Zhang,et al.  Complex process monitoring using modified partial least squares method of independent component regression , 2009 .

[32]  Yingwei Zhang,et al.  Enhanced statistical analysis of nonlinear processes using KPCA, KICA and SVM , 2009 .

[33]  Yufei Xu,et al.  H∞ filter design for a class of networked control systems via T-S fuzzy model approach , 2010, International Conference on Fuzzy Systems.

[34]  A. Çinar,et al.  Online batch/fed-batch process performance monitoring, quality prediction, and variable-contribution analysis for diagnosis , 2003 .

[35]  Marcel Staroswiecki,et al.  Fault Accommodation for Nonlinear Dynamic Systems , 2006, IEEE Transactions on Automatic Control.

[36]  Zhiming Li,et al.  Modeling and Monitoring of Dynamic Processes , 2012, IEEE Transactions on Neural Networks and Learning Systems.

[37]  Zehui Mao,et al.  $H_\infty$-Filter Design for a Class of Networked Control Systems Via T–S Fuzzy-Model Approach , 2010, IEEE Transactions on Fuzzy Systems.

[38]  Furong Gao,et al.  Adaptive control of the filling velocity of thermoplastics injection molding , 2000 .

[39]  Hong Zhou,et al.  Decentralized Fault Diagnosis of Large-Scale Processes Using Multiblock Kernel Partial Least Squares , 2010, IEEE Transactions on Industrial Informatics.

[40]  Huaguang Zhang,et al.  Dynamical stability analysis of multiple equilibrium points in time-varying delayed recurrent neural networks with discontinuous activation functions , 2012, Neurocomputing.