Analysis of thermally coupled chemical looping combustion-based power plants with carbon capture

Abstract A number of CO2 capture-enabled power generation technologies have been proposed to address the negative environmental impact of CO2 emission. One important barrier to adopting these technologies is the associated energy penalty. Chemical-looping Combustion (CLC) is an oxy-combustion technology that can significantly lower this penalty. It utilizes an oxygen carrier to transfer oxygen from air/oxidizing stream in an oxidation reactor to the fuel in a reduction reactor. Conventional CLC reactor designs employ two separate reactors, with metal/metal oxide particles circulating pneumatically in-between. One of the key limitations of these designs is the entropy generation due to reactor temperature difference, which lowers the cycle efficiency. Zhao et al. ( Zhao et al., 2014 , Zhao and Ghoniem, 2014 ) proposed a new CLC rotary reactor design, which overcomes this limitation. This reactor consists of a single rotating wheel with micro-channels designed to maintain thermal equilibrium between the fuel and air sides. This study uses three thermodynamic models of increasing fidelity to demonstrate that the internal thermal coupling in the rotary CLC reactor creates the potential for improved cycle efficiency. A theoretical availability model and an ideal thermodynamic cycle model are used to define the efficiency limits of CLC systems, illustrate the impact of reactor thermal coupling and discuss relevant criteria. An Aspen Plus® model of a regenerative CLC cycle is then used to show that this thermal coupling raises the cycle efficiency by up to 2% points. A parametric study shows that efficiency varies inversely with pressure, with a maximum of 51% at 3 bar, 1000 C and 60% at 4 bar, 1400 C. The efficiency increases with CO2 fraction at high pressure ratios but exhibits a slight inverse dependence at low pressure ratios. The parametric study shows that for low purge steam demand, steam generation improves exhaust heat recovery and increases efficiency when an appropriate steam production strategy is adopted.

[1]  Zhenlong Zhao,et al.  Rotary Bed Reactor for Chemical-Looping Combustion with Carbon Capture. Part 1: Reactor Design and Model Development , 2013 .

[2]  A. Abad,et al.  Reduction and Oxidation Kinetics of a Copper-Based Oxygen Carrier Prepared by Impregnation for Chemical-Looping Combustion , 2004 .

[3]  Olav Bolland,et al.  Chemical Looping Combustion-Analysis of natural gas fired power cycles with inherent CO2 capture , 2004 .

[4]  P. Perrot,et al.  A To Z Of Thermodynamics , 1998 .

[5]  O. Bolland,et al.  Multi-stage chemical looping combustion (CLC) for combined cycles with CO2 capture , 2007 .

[6]  Anders Lyngfelt,et al.  Two novel approaches for hydrogen production; chemical-looping reforming and steam reforming with carbon dioxide capture by chemical-looping combustion , 2006 .

[7]  Olav Bolland,et al.  A quantitative comparison of gas turbine cycles with CO2 capture , 2007 .

[8]  B. Moghtaderi Application of Chemical Looping Concept for Air Separation at High Temperatures , 2010 .

[9]  Juan Adánez,et al.  Nickel−Copper Oxygen Carriers To Reach Zero CO and H2 Emissions in Chemical-Looping Combustion , 2006 .

[10]  Rebecca Hollis,et al.  Oxy-Fuel Gas Turbine, Gas Generator and Reheat Combustor Technology Development and Demonstration , 2010 .

[11]  Anders Lyngfelt,et al.  Using steam reforming to produce hydrogen with carbon dioxide capture by chemical-looping combustion , 2006 .

[12]  Jam Hans Kuipers,et al.  Experimental investigation of chemical-looping combustion in packed beds : a parametric study , 2011 .

[13]  J.A.M. Kuipers,et al.  Packed Bed Reactor Technology for Chemical-Looping Combustion , 2007 .

[14]  Anders Lyngfelt,et al.  Applications of chemical-looping combustion with capture of CO2 , 2001 .

[15]  Jens Wolf,et al.  Parametric study of chemical looping combustion for tri‐generation of hydrogen, heat, and electrical power with CO2 capture , 2005 .

[16]  Juan Adánez,et al.  Optimization of hydrogen production by Chemical-Looping auto-thermal Reforming working with Ni-based , 2011 .

[17]  Rebecca Hollis,et al.  Oxy-Fuel Turbomachinery Development for Energy Intensive Industrial Applications , 2012 .

[18]  Liang-Shih Fan,et al.  Syngas chemical looping gasification process: Bench‐scale studies and reactor simulations , 2010 .

[19]  Liang-Shih Fan,et al.  Chemical Looping Systems for Fossil Energy Conversions , 2010 .

[20]  D. Zheng,et al.  Evaluation of a chemical-looping-combustion power-generation system by graphic exergy analysis , 1987 .

[21]  Ahmed F. Ghoniem,et al.  Design of a rotary reactor for chemical-looping combustion. Part 2: Comparison of copper-, nickel-, and iron-based oxygen carriers , 2014 .

[22]  Ahmed F. Ghoniem,et al.  Design of a rotary reactor for chemical-looping combustion. Part 1: Fundamentals and design methodology , 2014 .

[23]  Marie Anheden,et al.  Exergy analysis of chemical-looping combustion systems , 1998 .

[24]  Silje Fosse Håkonsen,et al.  Chemical looping combustion in a rotating bed reactor--finding optimal process conditions for prototype reactor. , 2011, Environmental science & technology.

[25]  N. McGlashan Chemical-looping combustion — a thermodynamic study , 2008 .

[26]  F. H. Garner,et al.  Chemical Engineering , 1955, Nature.

[27]  A. Lyngfelt,et al.  Thermal Analysis of Chemical-Looping Combustion , 2006 .

[28]  A. Abad,et al.  Mapping of the range of operational conditions for Cu-, Fe-, and Ni-based oxygen carriers in chemical-looping combustion , 2007 .

[29]  Ahmed F. Ghoniem,et al.  Rotary Bed Reactor for Chemical-Looping Combustion with Carbon Capture. Part 2: Base Case and Sensitivity Analysis , 2013 .

[30]  Daniel O. Davies,et al.  Adapting Gas Turbines to Zero Emission Oxy-Fuel Power Plants , 2008 .

[31]  A. Abad,et al.  Effect of Pressure on the Behavior of Copper-, Iron-, and Nickel-Based Oxygen Carriers for Chemical-Looping Combustion , 2006 .

[32]  F. R. Foulkes,et al.  Fuel Cell Handbook , 1989 .

[33]  H. Richter,et al.  Reversibility of combustion processes , 1983 .

[34]  Juan Adánez,et al.  Progress in chemical-looping combustion and reforming technologies , 2012 .

[35]  Hongguang Jin,et al.  A NEW ADVANCED POWER-GENERATION SYSTEM USING CHEMICAL-LOOPING COMBUSTION , 1994 .

[36]  A. Lyngfelt,et al.  A fluidized-bed combustion process with inherent CO2 separation; Application of chemical-looping combustion , 2001 .

[37]  C. Stuart Daw,et al.  Thermodynamic Analysis of Alternative Approaches to Chemical Looping Combustion , 2011 .

[38]  Ivar M. Dahl,et al.  On the development of novel reactor concepts for chemical looping combustion , 2009 .

[39]  Mohammad. M. Hossain,et al.  Chemical-looping combustion ( CLC ) for inherent CO 2 separations — a review , 2008 .

[40]  Jens Wolf,et al.  Part-load analysis of a chemical looping combustion (CLC) combined cycle with CO2 capture , 2007 .

[41]  Olav Bolland,et al.  Inherent CO2 Capture Using Chemical Looping Combustion in a Natural Gas Fired Power Cycle , 2004 .

[42]  Magnus Rydén,et al.  Hydrogen production from fossil fuels with carbon dioxide capture, using chemical-looping technologies , 2008 .

[43]  Mohammad. M. Hossain,et al.  Chemical-looping combustion (CLC) for inherent CO2 separations—a review , 2008 .

[44]  Stefano Consonni,et al.  Chemical-Looping Combustion for Combined Cycles With CO2 Capture , 2004 .

[45]  Liang-Shih Fan,et al.  Chemical Looping Technology and Its Fossil Energy Conversion Applications , 2010 .