Composite structure development decisions using X-ray CT measurements

X-ray computed tomography (CT) provides measurement data useful for making composite manufacturing development decisions. X-ray CT measurements of material characteristics are quantitative in terms of the dimensions, density, and composition. The CT data on internal conditions, such as consolidation, gaps, delaminations, cracks, porosity and detail placement can be applied to the refinement of production techniques for composite manufacture. The key item of interest is the effect of variations in pressure loading, temperature, mold shape, material surface preparation, and bond layer thickness on the resulting consolidation or bondline quality in new composite manufacturing processes. X-ray CT measurements of densification and defect presence as a function of technique parameters are of critical importance to processes such as resin transfer molding, injection molding, composite welding, composite layup and advanced bonding methods.