A multi-station hip joint simulator study of the performance of 22 mm diameter zirconia-ultra-high molecular weight polyethylene total replacement hip joints

Abstract The commissioning of a new form of 10-station hip joint simulator is described and the results of a study of the performance of zirconia-ultra-high molecular weight polyethylene (UHMWPE) total replacement hip joints in the familiar Charnley head size of 7/8 inch (22.225 mm) diameter are presented. The head size is referred to as 22 mm for brevity and consistency throughout the paper. The simulator provided very consistent and repeatable results and the new machine, together with the methods of investigation adopted, offer an excellent facility for the further evaluation of existing and new prostheses. The findings are compared with the outcome of previous laboratory simulator and clinical studies of ceramic-polyethylene implants of similar diameter. It was found that a relatively rapid penetration of the head into the cup was followed by a very low, steady, long-term penetration rate after about two million loading cycles. The mean long-term volumetric penetration rate was 6.28 mm3/106 loading cycles. When the linear penetration rates were assessed by direct measurement on a coordinate measuring machine, or deduced from the tunnelling expression, the resulting values were very similar and small at 0.019 and 0.016 mm/106 loading cycles respectively. It is generally assumed that one million loading cycles is equivalent to about one year of service in the body and if this equivalence is accepted, these penetration rates compare very favourably with a clinical evaluation of alumina heads of the same diameter, which yielded a mean long-term penetration rate of 0.022 mm/year.