Advancement of ammonia based post-combustion CO2 capture using the advanced flash stripper process

Abstract The energy consumption associated with absorbent regeneration remains the most critical challenge for the industrial implementation of chemisorption based CO 2 capture processes. Aimed at reducing the energy consumption, this paper proposes a promising process modification of the ammonia (NH 3 ) based CO 2 capture process that involves an advanced flash stripper with a cold rich split. We investigated the techno-economic performance of the advanced NH 3 process integrated with a 650 MW coal-fired power plant, and evaluated it technical and energy performance using a rigorous, rate-based model in Aspen Plus. A sensitivity study was also performed to optimise the modelling parameters, i.e. the stripper pressure and the absorbent NH 3 concentration, and minimize the regeneration duty. A very competitive regeneration duty of 1.86 MJ/kg CO 2 was achieved for an optimised stripper pressure of 12 bar and an NH 3 concentration of 10.2 wt%, with a total equivalent work of 0.164 MW h/t CO 2 for absorbent pumping, NH 3 regeneration and CO 2 compression. We also used a validated economic model to estimate the capital investment of the advanced NH 3 process and its corresponding economic performance. With its significant reduction in energy consumption, the proposed process was economically competitive with CO 2 avoided cost was as low as US$40.7/t CO 2 . This was 34% and 44% less than the reference NH 3 and monoethanolamine (MEA) processes, respectively. The advanced NH 3 based flash stripper also had technical and economic advantages over other amine absorbents, such as MEA and piperazine (PZ), as well as other advanced stripper modifications, such as inter-heating process, revealing its process viability in commercial application.

[1]  Leigh Wardhaugh,et al.  Technoeconomic Assessment of an Advanced Aqueous Ammonia-Based Postcombustion Capture Process Integrated with a 650-MW Coal-Fired Power Station. , 2016, Environmental science & technology.

[2]  Hans Hasse,et al.  Post combustion CO2 capture by reactive absorption: Pilot plant description and results of systematic studies with MEA , 2012 .

[3]  Leigh Wardhaugh,et al.  Results from trialling aqueous ammonia-based post-combustion capture in a pilot plant at Munmorah Power Station: Gas purity and solid precipitation in the stripper , 2012 .

[4]  Gary T. Rochelle,et al.  Alternative stripper configurations for CO2 capture by aqueous amines , 2007 .

[5]  Gary T. Rochelle,et al.  Stripper configurations for CO2 capture by aqueous monoethanolamine , 2011 .

[6]  Mohamed Kanniche,et al.  Optimization of MEA based post combustion CO2 capture process: Flowsheeting and energetic integration , 2011 .

[7]  Yu-Jeng Lin,et al.  Pilot plant test of the advanced flash stripper for CO2 capture. , 2016, Faraday discussions.

[8]  Gary T. Rochelle,et al.  Regeneration with Rich Bypass of Aqueous Piperazine and Monoethanolamine for CO2 Capture , 2014 .

[9]  J. Plaza,et al.  Modeling CO2 capture with aqueous monoethanolamine , 2003 .

[10]  Leigh Wardhaugh,et al.  Development of a rate-based model for CO2 absorption using aqueous NH3 in a packed column , 2013 .

[11]  Babatunde A. Oyenekan,et al.  Modeling of strippers for CO2 capture by aqueous amines , 2007 .

[12]  Gary T. Rochelle,et al.  Energy Performance of Advanced Reboiled and Flash Stripper Configurations for CO2 Capture Using Monoethanolamine , 2016 .

[13]  Lichun Li,et al.  Aqueous Ammonia (NH3) Based Post Combustion CO2 Capture: A Review , 2014 .

[14]  Hanne M. Kvamsdal,et al.  Energetic evaluation of a power plant integrated with a piperazine-based CO2 capture process , 2014 .

[15]  Edward S Rubin,et al.  A technical, economic, and environmental assessment of amine-based CO2 capture technology for power plant greenhouse gas control. , 2002, Environmental science & technology.

[16]  Chau-Chyun Chen,et al.  Thermodynamic Modeling of the NH3–CO2–H2O System with Electrolyte NRTL Model , 2011 .

[17]  Filip Johnsson,et al.  Heat requirement for regeneration of aqueous ammonia in post-combustion carbon dioxide capture , 2012 .

[18]  Gary T. Rochelle,et al.  Aqueous piperazine as the new standard for CO2 capture technology , 2011 .

[19]  Ashleigh Cousins,et al.  Model verification and evaluation of the rich‐split process modification at an Australian‐based post combustion CO 2 capture pilot plant , 2012 .

[20]  L. Øi Aspen HYSYS Simulation of CO2 Removal by Amine Absorption from a Gas Based Power Plant , 2007 .

[21]  Hai Yu,et al.  Results from trialling aqueous NH3 based post-combustion capture in a pilot plant at Munmorah power station: Absorption , 2011 .

[22]  Van Wagener,et al.  Stripper modeling for CO₂ removal using monoethanolamine and piperazine solvents , 2011 .

[23]  Costas Tsouris,et al.  Separation of CO2 from Flue Gas: A Review , 2005 .

[24]  Moses O. Tadé,et al.  Systematic study of aqueous monoethanolamine (MEA)-based CO2 capture process: Techno-economic assessment of the MEA process and its improvements , 2016 .

[25]  Moses O. Tadé,et al.  Rate-based modelling of combined SO2 removal and NH3 recycling integrated with an aqueous NH3-based CO2 capture process , 2015 .

[26]  Gary T. Rochelle,et al.  Optimization of advanced flash stripper for CO2 capture using piperazine , 2014 .

[27]  Hans Hasse,et al.  Pilot plant study of post-combustion carbon dioxide capture by reactive absorption: Methodology, comparison of different structured packings, and comprehensive results for monoethanolamine , 2011 .

[28]  Moses O. Tadé,et al.  Technical and Energy Performance of an Advanced, Aqueous Ammonia-Based CO2 Capture Technology for a 500 MW Coal-Fired Power Station. , 2015, Environmental science & technology.

[29]  Moses O. Tadé,et al.  Techno-economic assessment of stripping modifications in an ammonia-based post-combustion capture process , 2016 .

[30]  Gary T. Rochelle,et al.  Stripper configurations for CO2 capture by aqueous monoethanolamine and piperazine , 2011 .

[31]  Gary T. Rochelle,et al.  Modeling pilot plant results for CO2 stripping using piperazine in two stage flash , 2013 .

[32]  Yongping Yang,et al.  Integration and evaluation of a power plant with a CaO-based CO2 capture system , 2010 .

[33]  Kazuya Goto,et al.  A review of efficiency penalty in a coal-fired power plant with post-combustion CO2 capture , 2013 .

[34]  Chechet Biliyok,et al.  Efficiency improvements for the coal-fired power plant retrofit with CO2 capture plant using chilled ammonia process , 2015 .

[35]  Kaj Thomsen,et al.  Chilled ammonia process for CO2 capture , 2009 .