Nylon 6–clay hybrid is a molecular composite of nylon 6 and uniformly dispersed silicate layers of montmorillonite. One-pot synthesis of the hybrid was carried out by the following procedures. Montmorillonite was dispersed in water, and then e-caprolactam, acid (phosphoric acid, hydrochloric acid, benzenesulfonic acid, isophthalic acid, trichloroacetic acid, or acetic acid), and 6-aminocaproic acid were added to the dispersion. The mixtures were reacted at 260°C for 6 h, yielding the nylon 6–clay hybrids (1potNCHs). X-ray diffraction revealed that the silicate layers of 1potNCH by phosphoric acid were uniformly dispersed in the nylon 6 matrix. The 1potNCH had excellent mechanical properties. The strength and the modulus of the hybrid increased compared with previously reported nylon 6–clay hybrid (NCH) synthesized by montmorillonite intercalated with 12-aminolauric acid. The heat distortion temperature (HDT) of the 1potNCH was 160°C, which was 8°C higher than that of NCH. In other 1potNCHs, montmorillonite had a smaller effect on the increase of those properties, and interlayer spacing of montmorillonite was observed at ca. 20 A. © 1993 John Wiley & Sons, Inc.