Verification of a laser tracker with an indexed metrology platform

This work presents the development of a new verification procedure for laser trackers with an indexed metrology platform. The applicable standards which guide the calibration and verification procedures for laser trackers are ASME B89.4.19-2006, VDI/VDE 2617-2011 part 10 and the draft of ISO/CD10360-10 standard. All of them define a range of comparable tests for evaluating the performance of a laser tracker using calibrated artifacts for reference lengths definition. In this case, the use of an indexed metrology platform enables the evaluation of different working volumes of the laser tracker using the same physical calibrated gauge which remains still during the verification procedure; meanwhile, the laser tracker rotates with the platform. This is possible due to the six rotating positions of the platform and its ability to express points in a global reference system located in the lower platform. To overcome this, the kinematic modeling of the laser tracker is made together with its integration with the mathematical model of the platform. Then, the theoretical verification procedure of the laser tracker with the indexed metrology platform is developed, followed by an experimental phase where the verification procedure is carried out with a big dimension mesh of retroreflectors and a physical gauge which is used as a reference. The results obtained in the verification procedure validate the use of the indexed metrology platform in verification procedures for laser trackers, showing its advantages in terms of coverage of the instrument working volume, testing time reduction, and test setup simplification.

[1]  Andrew Lewis,et al.  Laser tracker error determination using a network measurement , 2011 .

[2]  Steven D. Phillips,et al.  Choosing test positions for laser tracker evaluation and future Standards development | NIST , 2010 .

[3]  K. Lau,et al.  Robot performance measurements using automatic laser tracking techniques , 1985 .

[4]  Andrew Lewis,et al.  Determination of Laser Tracker Angle Encoder Errors , 2014 .

[5]  Jorge Santolaria,et al.  Identification strategy of error parameter in volumetric error compensation of machine tool based on laser tracker measurements , 2012 .

[6]  Kam S. Tso,et al.  Robot geometry calibration , 1988, Proceedings. 1988 IEEE International Conference on Robotics and Automation.

[7]  Chi-Haur Wu,et al.  ROBOT ACCURACY ANALYSIS. , 1985 .

[8]  Edward P. Morse,et al.  Dynamic testing of laser trackers , 2015 .

[9]  Louis J. Everett,et al.  The Theory of Kinematic Parameter Identification for Industrial Robots , 1988 .

[10]  Psang Dain Lin,et al.  Modeling and sensitivity analysis of laser tracking systems by skew-ray tracing method , 2005 .

[11]  Adam Gąska,et al.  Development of a vision based deflection measurement system and its accuracy assessment , 2013 .

[12]  B. Muralikrishnan,et al.  Measuring Scale Errors in a Laser Tracker’s Horizontal Angle Encoder Through Simple Length Measurement and Two-Face System Tests , 2010, Journal of research of the National Institute of Standards and Technology.

[13]  Jorge Santolaria,et al.  Design and Mechanical Evaluation of a Capacitive Sensor-Based Indexed Platform for Verification of Portable Coordinate Measuring Instruments , 2014, Sensors.

[14]  Paul G. Maropoulos,et al.  Large volume metrology process models: A framework for integrating measurement with assembly planning , 2008 .

[15]  Georg Gassner,et al.  Laser Tracker Calibration - Testing the Angle Measurement System - 1 , 2008 .

[16]  Anne Marsden,et al.  International Organization for Standardization , 2014 .

[17]  B. Muralikrishnan,et al.  ASME B89.4.19 Performance Evaluation Tests and Geometric Misalignments in Laser Trackers , 2009, Journal of research of the National Institute of Standards and Technology.

[18]  Louis J. Everett,et al.  Kinematic modelling for robot calibration , 1987, Proceedings. 1987 IEEE International Conference on Robotics and Automation.

[19]  Ilian A. Bonev,et al.  Comparison of two calibration methods for a small industrial robot based on an optical CMM and a laser tracker , 2013, Robotica.

[20]  William K. Veitschegger,et al.  Robot accuracy analysis based on kinematics , 1986, IEEE J. Robotics Autom..

[21]  J. Denavit,et al.  A kinematic notation for lower pair mechanisms based on matrices , 1955 .

[22]  Jorge Santolaria,et al.  Verification of an articulated arm coordinate measuring machine using a laser tracker as reference equipment and an indexed metrology platform , 2015 .

[23]  W. Treptow Verein Deutscher Ingenieure. , 1927 .

[24]  Andrew Lewis,et al.  ASME B89.4.19 standard for laser tracker verification – experiences and optimisations , 2012 .

[25]  Clifford Goodman,et al.  American Society of Mechanical Engineers , 1988 .

[26]  W. Veitschegger,et al.  A method for calibrating and compensating robot kinematic errors , 1987, Proceedings. 1987 IEEE International Conference on Robotics and Automation.

[27]  Samad Hayati,et al.  Improving the absolute positioning accuracy of robot manipulators , 1985, J. Field Robotics.

[28]  K. Lau,et al.  Automatic laser tracking interferometer system for robot metrology , 1986 .