Bridge Decks: Mitigation of Cracking and Increased Durability—Materials Solution (Phase III)

This report discusses the application of expansive cements (Type K and Type G) and shrinkage-reducing admixtures (SRAs) in reducing the cracking due to drying shrinkage. The Type K expansive cement contained portland cement and calcium sulfoaluminate-based component whereas the Type G expansive system was made of portland cement and calcium oxide (CaO)-based component. The restrained expansion test in accordance with ASTM C 878 demonstrated that Type K and Type G concretes had minimal shrinkage at the end of 100 days. The Type K bridge deck model also exhibited a reduction in tensile strain on the order of 40-50 microstrains and reduction in excess shrinkage potential which showed its effectiveness in reducing the tensile stress due to drying shrinkage. The effect of mineral admixtures on expansion characteristics of Type K and Type G system is also discussed. The effectiveness of SRA was assessed using ASTM C 1581 that clearly showed the delay in cracking time due to addition of an SRA. The increase in SRA dosage reduced the drying shrinkage, but also resulted in reduction of compressive strength.

[1]  F. Glasser,et al.  Microstructure and Microchemistry of Calcium Sulfoaluminate Cement , 1994 .

[2]  Pierre-Claude Aitcin,et al.  DRYING SHRINKAGE OF READY-MIXED HIGH-PERFORMANCE CONCRETE , 1994 .

[3]  Narayanan Neithalath,et al.  Analysis of Moisture Transport in Mortars and Concrete Using Sorption-Diffusion Approach , 2006 .

[4]  Tommy Nantung,et al.  Saturated Lightweight Aggregate for Internal Curing in Low w/c Mixtures: Monitoring Water Movement Using X‐ray Absorption , 2011 .

[5]  Arnon Bentur,et al.  Free and Restrained Shrinkage of Normal andHigh-Strength Concretes , 1995 .

[6]  P. K. Mehta,et al.  Further Evidence for Expansion of Ettringite by Water Adsorption , 1978 .

[7]  C. Videla,et al.  MIXTURE PROPORTIONING METHODOLOGY FOR STRUCTURAL SAND-LIGHTWEIGHT CONCRETE , 2000 .

[8]  Jerome F. Hajjar,et al.  Transverse Cracking in Concrete Bridge Decks , 1999 .

[9]  E. Tazawa,et al.  Chemical shrinkage and autogenous shrinkage of hydrating cement paste , 1995 .

[10]  P. K. Mehta Effect of Lime on Hydration of Pastes Containing Gypsum and Calcium Aluminates or Calcium Sulfoaluminate , 1973 .

[11]  Michael Golias,et al.  The influence of the initial moisture content of lightweight aggregate on internal curing , 2012 .

[12]  Pietro Lura,et al.  Volume changes of Hardening Concrete: Testing and Mitigation , 2006 .

[13]  M. O'Farrell,et al.  A water sorptivity test for martar and concrete , 1998 .

[14]  Milena Marroccoli,et al.  The influence of C4A3S̄ content and ratio on the performance of calcium sulfoaluminate-based cements , 1996 .

[15]  M. Juenger,et al.  Understanding expansion in calcium sulfoaluminate–belite cements , 2012 .

[16]  John E. Breen,et al.  Evaluation of Alternative Materials to Control Drying- Shrinkage Cracking in Concrete Bridge Decks 6. Performing Organization Code , 2003 .

[17]  C. W. Richards,et al.  Effects of the particle sizes of expansive clinker on strength-expansion characteristics of type K expansive cements , 1982 .

[18]  David Darwin,et al.  Evaluating free shrinkage of concrete for control of cracking in bridge decks , 2007 .

[19]  S. Chatterji,et al.  Mechanism of expansion of concrete due to the presence of dead-burnt CaO and MgO , 1995 .

[20]  Li Cheng Wang Analytical Methods for Prediction of Water Absorption in Cement-Based Material , 2009 .

[21]  Michael Golias,et al.  Absorption and desorption properties of fine lightweight aggregate for application to internally cured concrete mixtures , 2011 .

[22]  Mauricio Lopez,et al.  Extending internal curing to concrete mixtures with W/C higher than 0.42 , 2011 .

[23]  Sergio Gutierrez Control and repair of bridge deck cracking , 2010 .

[24]  Kyung-Joon Shin,et al.  Role of Lightweight Synthetic Particles on the Restrained Shrinkage Cracking Behavior of Mortar , 2011 .

[25]  P B Shing,et al.  CRACKING IN BRIDGE DECKS: CAUSES AND MITIGATION , 1999 .

[26]  Henry G. Russell,et al.  Guide for the Use of Shrinkage-Compensating Concrete , 2010 .

[27]  Erika Holt,et al.  Contribution of mixture design to chemical and autogenous shrinkage of concrete at early ages , 2005 .

[28]  H C Ozyildirim High-Performance Concrete for Transportation Structures , 1993 .

[29]  Kevin J. Folliard,et al.  Influence of mineral admixtures on expansive cement mortars , 1994 .

[30]  Dale P. Bentz,et al.  Internal Curing of High-Performance Blended Cement Mortars , 2007 .

[31]  Donald A. Streeter Developing High-Performance Concrete Mix for New York State Bridge Decks , 1996 .

[32]  M. Polivka,et al.  Factors Influencing Expansion of Expansive Cement Concretes , 1973 .

[33]  D. Gemert,et al.  The Chemical Shrinkage of Pozzolanic Reaction Products , 1998, "SP-178: Sixth CANMET/ACI/JCI Conference: FLy Ash, Silica Fume, Slag & Natural Pozzolans in Concrete".

[34]  James J. Beaudoin,et al.  Effect of chemical admixtures on the expansion of shrinkage-compensating cement containing a pre-hydrated high alumina cement: based expansive additive , 1995 .

[35]  M. Collepardi,et al.  The paste hydration of 4CaO·3Al2O3·SO3 in presence of calcium sulphate, tricalcium silicate and dicalcium silicate , 1972 .

[36]  L. J. Parrott,et al.  Moisture conditioning and transport properties of concrete test specimens , 1994 .

[37]  S. K. Handoo,et al.  Studies on the formation kinetics of calcium sulphoaluminate , 1994 .

[38]  John Forbes Olesen,et al.  Influence of Cement Particle‐Size Distribution on Early Age Autogenous Strains and Stresses in Cement‐Based Materials , 2001 .

[39]  W. Jason Weiss,et al.  Water Transport in Concrete Damaged by Tensile Loading and Freeze–Thaw Cycling , 2006 .

[40]  E. J. Benton,et al.  MECHANISM OF SEAWATER ATTACK ON CEMENT PASTES , 1970 .

[41]  D. Bentz,et al.  Drying/hydration in cement pastes during curing , 2001 .

[42]  Ken W Day,et al.  Concrete Mix Design, Quality Control and Specification , 1994 .

[43]  Arnon Bentur,et al.  Properties of type K expensive cement of pure components II. Proposed mechanism of ettringite formation and expansion in unrestrained paste of pure expansive component , 1974 .

[44]  Dennis A Morian,et al.  Bridge deck cracking : effects on in-service performance, prevention, and remediation. , 2015 .

[45]  D. Bentz,et al.  Protected paste volume in concrete: Extension to internal curing using saturated lightweight fine aggregate , 1999 .

[46]  Mauricio Lopez,et al.  Practical Approach for Assessing Lightweight Aggregate Potential for Concrete Performance , 2014 .

[47]  Kolluru V. L. Subramaniam,et al.  Influence of Ultrafine Fly Ash on the Early Age Response and the Shrinkage Cracking Potential of Concrete , 2005 .

[48]  Jeffery Raphael Roesler,et al.  High Performance Concrete for Transportation Structures , 2003 .

[49]  W. Weiss Prediction of early-age shrinkage cracking in concrete elements , 1999 .

[50]  Arnon Bentur,et al.  Interfacial interactions in lightweight aggregate concretes and their influence on the concrete strength , 1996 .

[51]  P. Freiesleben Hansen,et al.  AUTOGENOUS DEFORMATION AND CHANGE OF THE RELATIVE HUMIDITY IN SILICA FUME-MODIFIED CEMENT PASTE , 1996 .

[52]  Della M. Roy,et al.  Mechanical features of chemical shrinkage of cement paste , 1978 .

[53]  K. Kovler,et al.  Influence of cement paste matrix properties on the autogenous curing of high-performance concrete , 2004 .

[54]  A. Senouci,et al.  Rubber-Tire Particles as Concrete Aggregate , 1993 .

[55]  Anders Kaestner,et al.  Release of internal curing water from lightweight aggregates in cement paste investigated by neutron and X-ray tomography , 2011 .

[56]  T. Powers,et al.  Absorption of Water by Portland Cement Paste during the Hardening Process , 1935 .

[57]  Tommy Nantung,et al.  Plastic Shrinkage Cracking in Internally Cured Mixtures Made with Pre-wetted Lightweight Aggregate | NIST , 2010 .

[58]  Pietro Lura,et al.  Mixture Proportioning for Internal Curing , 2005 .

[59]  H. G. Russell,et al.  Shrinkage-Compensating Concrete Made With An Expansive Component , 2002 .

[60]  W. Jason Weiss,et al.  Internal Curing: A 2010 State-of-the-Art Review , 2011 .

[61]  Michèle Queneudec,et al.  Estimation of the capillary transport coefficient of Clayey Aerated Concrete using a gravimetric technique , 2000 .

[62]  Sidney Diamond,et al.  Expression and analysis of pore fluids from hardened cement pastes and mortars , 1981 .

[63]  Konstantin Kovler,et al.  Effect of internal curing on durability-related properties of high performance concrete , 2012 .

[64]  David Lange,et al.  Creep, Shrinkage, and Cracking of Restrained Concrete at Early Age , 2001 .

[65]  D. Bentz Influence of Curing Conditions on Water Loss and Hydration in Cement Pastes With and Without Fly Ash Substitution , 2002 .

[66]  Menashii D. Cohen,et al.  Effects of Silica Fume on Expansion Characteristics of Expansive Cement Pastes , 1992 .

[67]  P. Aitcin The durability characteristics of high performance concrete: a review , 2003 .

[68]  Nicos Martys,et al.  Capillary transport in mortars and concrete , 1997 .

[69]  T. Naik,et al.  Reducing shrinkage cracking of structural concrete through the use of admixtures , 2006 .

[70]  Tommy Nantung,et al.  Volume change and cracking in internally cured mixtures made with saturated lightweight aggregate under sealed and unsealed conditions , 2009 .

[71]  Rachel J. Detwiler,et al.  Cracking Tendency and Drying Shrinkage of Silica Fume Concrete for Bridge Deck Applications , 2000 .

[72]  W. Dannhauser Heat of hydration , 1971 .

[73]  Nele De Belie,et al.  Self-healing phenomena in cement-based materials , 2013 .

[74]  P D Krauss,et al.  TRANSVERSE CRACKING IN NEWLY CONSTRUCTED BRIDGE DECKS , 1996 .

[75]  K Babaei,et al.  PREVENTION OF CRACKS IN CONCRETE BRIDGE DECKS: REPORT ON LABORATORY INVESTIGATIONS OF CONCRETE SHRINKAGE , 1995 .

[76]  D. Bentz,et al.  Shrinkage-reducing admixtures and early-age desiccation in cement pastes and mortars , 2001 .

[77]  Husam Najm,et al.  Concrete Shrinkage Analysis of Bridge Deck Concrete , 2007 .

[78]  D. Bentz,et al.  INTERNAL CURING IMPROVES CONCRETE PERFORMANCE THROUGHOUT ITS LIFE , 2009 .

[79]  Kevin J. Folliard,et al.  Mechanisms of Air Entrainment in Concrete , 2005 .

[80]  David Darwin,et al.  Lightweight Aggregate as Internal Curing Agent to Limit Concrete Shrinkage , 2011 .

[81]  D. Bentz,et al.  Influence of Exposure Conditions on the Efficiency of Internal Curing in Concrete , 2013 .

[82]  John E. Breen,et al.  Use of Alternative Materials to Reduce Shrinkage Cracking in Bridge Decks , 2007 .

[83]  C. Alexandridou,et al.  A study on the hydration products of a non-expansive sulfoaluminate cement , 1995 .

[84]  Adam Neville,et al.  Consideration of durability of concrete structures: Past, present, and future , 2001 .

[85]  V. H. Villarreal Internal Curing - Real World Ready MixProduction and Applications: A PracticalApproach to Lightweight Modified Concrete , 2008 .