Assessing high reliability via Bayesian approach and accelerated tests

Abstract Sometimes the assessment of very high reliability levels is difficult for the following main reasons: (a) the high reliability level of each item makes it impossible to obtain, in a reasonably short time, a sufficient number of failures; (b) the high cost of the high reliability items to submit to life tests makes it unfeasible to collect enough data for ‘classical’ statistical analyses. In the above context, this paper presents a Bayesian solution to the problem of estimation of the parameters of the Weibull–inverse power law model, on the basis of a limited number (say six) of life tests, carried out at different stress levels, all higher than the normal one. The over-stressed (i.e. accelerated) tests allow the use of experimental data obtained in a reasonably short time. The Bayesian approach enables one to reduce the required number of failures adding to the failure information the available a priori engineers' knowledge. This engineers' involvement conforms to the most advanced management policy that aims at involving everyone's commitment in order to obtain total quality. A Monte Carlo study of the non-asymptotic properties of the proposed estimators and a comparison with the properties of maximum likelihood estimators closes the work.