Generalization of the imprint method to general surfaces of revolution for NC machining

This paper presents a method of determining the shape of the surface swept by a generalized milling tool that follows a 5-axis tool path for machining curved surfaces. The method is a generalization of an earlier technique for toroidal tools that is based on identifying grazing points on the tool surface. We present a new proof that the points constructed by this earlier method are in fact grazing points, and we show that this previous method can be used to construct grazing points on (and only on) the sphere, the cone, and the torus. We then present a more general method that can compute grazing points on a general surface of revolution. The advantage of both methods is that they use simple, geometric formulas to compute grazing points.

[1]  Ian T. Chappel The use of vectors to simulate material removed by numerically controlled milling , 1983 .

[2]  Byoung Kyu Choi,et al.  Modeling the surface swept by a generalized cutter for NC verification , 1998, Comput. Aided Des..

[3]  K Abdel-Malek DETC 99 / DAC-8560 AN EXACT METHOD FOR NC VERIFICATION OF UP TO 5-AXIS MACHINING , 1999 .

[4]  Ming C. Leu,et al.  Analysis and modelling of deformed swept volumes , 1994, Comput. Aided Des..

[5]  Karim Abdel-Malek,et al.  Swept volumes: void and boundary identification , 1998, Comput. Aided Des..

[6]  Karim Abdel-Malek,et al.  Geometric representation of the swept volume using Jacobian rank-deficiency conditions , 1997, Comput. Aided Des..

[7]  Robert B. Jerard,et al.  Methods for detecting errors in numerically controlled machining of sculptured surfaces , 1989, IEEE Computer Graphics and Applications.

[8]  Ming-Chuan Leu,et al.  Application of Flows and Envelopes to NC Machining , 1992 .

[9]  Sanjeev Bedi,et al.  Swept volumes of toroidal cutters using generating curves , 1998 .

[10]  Ralph R. Martin,et al.  Sweeping of three-dimensional objects , 1990, Comput. Aided Des..

[11]  Ming C. Leu,et al.  The sweep-envelope differential equation algorithm and its application to NC machining verification , 1997, Comput. Aided Des..

[12]  Keith O. Geddes,et al.  The Maple Programming Guide , 1996 .

[13]  Sanjeev Bedi,et al.  Surface swept by a toroidal cutter during 5-axis machining , 2001, Comput. Aided Des..

[14]  K. K. Wang,et al.  Geometric Modeling for Swept Volume of Moving Solids , 1986, IEEE Computer Graphics and Applications.