On the State of Finite Element Procedures for Forming Processes

The solution of forming processes requires reliable and efficient finite element methods to model the various complex physical phenomena encountered. The objective in this presentation is to focus on the current state of finite element methods with respect to reliability and efficiency in modeling forming processes. The finite element procedures pertain to the simulation of sheet metal forming, bulk forming, extrusion and drawing, rolling, welding, cutting processes, etc. It is emphasized that the appropriate finite element methods for a specific problem should be used, and that indeed procedures are available which are effective in many situations. The presentation briefly considers the state of modeling of solids, shell structures, contact conditions, friction, inelastic material response in large strains, thermo‐mechanical coupling and fluid‐solid interactions, as encountered in forming process simulations. The solutions of the governing finite element models are obtained using sparse direct or iterative solvers. The oral presentation will include the results of various example simulations.

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