Induction machine drive condition monitoring and diagnostic research—a survey

Abstract The subject of machine condition monitoring is charged with developing new technologies to diagnose the machinery problems. Different methods of fault identification have been developed and used effectively to detect the machine faults at an early stage using different machine quantities, such as current, voltage, speed, efficiency, temperature and vibrations. One of the principal tools for diagnosing rotating machinery problems has been the vibration analysis. Through the use of different signal processing techniques, it is possible to obtain vital diagnostic information from vibration profile before the equipment catastrophically fails. A problem with diagnostic techniques is that they require constant human interpretation of the results. The logical progression of the condition monitoring technologies is the automation of the diagnostic process. The research has been underway for a long time to automate the diagnostic process. Recently, artificial intelligent tools, such as expert systems, neural network and fuzzy logic, have been widely used with the monitoring system to support the detection and diagnostic tasks. This paper reviews the progress made in electrical drive condition monitoring and diagnostic research and development in general and induction machine drive condition monitoring and diagnostic research and development, in particular, since its inception. Attempts are made to highlight the current and future issues involved for the development of automatic diagnostic process technology.

[1]  Fuminori Ishibashi,et al.  Numerical simulation of electromagnetic vibration of small induction motors , 1998 .

[2]  A. J. Ellison,et al.  Acoustic noise and vibration of rotating electric machines , 1968 .

[3]  T. G. Habetler,et al.  Insulation failure prediction in AC machines using line-neutral voltages , 1998 .

[4]  Fiorenzo Filippetti,et al.  Recent developments of induction motor drives fault diagnosis using AI techniques , 2000, IEEE Trans. Ind. Electron..

[5]  R. Milne,et al.  Artificial intelligence for online diagnosis , 1987 .

[6]  F. M. Hughes,et al.  Transient characteristics and simulation of induction motors , 1964 .

[7]  Peter Tavner,et al.  Condition monitoring of electrical machines , 1987 .

[8]  Cyril M. Harris,et al.  Handbook of Acoustical Measurements and Noise Control , 1979 .

[9]  Antonio J. Marques Cardoso,et al.  Inter-turn stator winding fault diagnosis in three-phase induction motors, by Park's Vector approach , 1997 .

[10]  Gojko Joksimovic,et al.  The detection of inter-turn short circuits in the stator windings of operating motors , 2000, IEEE Trans. Ind. Electron..

[11]  Linos J. Jacovides,et al.  Analysis of a Cycloconverter-Induction Motor Drive System Allowing for Stator Current Discontinuities , 1973 .

[12]  S. P. Verma,et al.  Experimental investigations on the stators of electrical machines in relation to vibration and noise problems , 1997 .

[13]  Ali Keyhani,et al.  Neural network observers for on-line tracking of synchronous generator parameters , 1999 .

[14]  Mo-Yuen Chow,et al.  On the application and design of artificial neural networks for motor fault detection. II : Applications of intelligent systems , 1993 .

[15]  Kankanhalli N. Seetharamu,et al.  Transient thermal analysis of induction motors , 1998 .

[16]  Hamid A. Toliyat,et al.  A method for dynamic simulation of air-gap eccentricity in induction machines , 1996 .

[17]  J. Lang,et al.  Detection of broken rotor bars in induction motors using state and parameter estimation , 1989, Conference Record of the IEEE Industry Applications Society Annual Meeting,.

[18]  Hamid A. Toliyat,et al.  Transient analysis of cage induction machines under stator, rotor bar and end ring faults , 1995 .

[19]  H. C. Stanley An Analysis of the Induction Machine , 1938, Transactions of the American Institute of Electrical Engineers.

[20]  R. Beguenane,et al.  Induction motors thermal monitoring by means of rotor resistance identification , 1997, 1997 IEEE International Electric Machines and Drives Conference Record.

[21]  Mo-Yuen Chow,et al.  On the application and design of artificial neural networks for motor fault detection. II , 1993, IEEE Trans. Ind. Electron..

[22]  J. Penman,et al.  Feasibility of using unsupervised learning, artificial neural networks for the condition monitoring of electrical machines , 1994 .

[23]  Mohamed El Hachemi Benbouzid A review of induction motors signature analysis as a medium for faults detection , 2000, IEEE Trans. Ind. Electron..

[24]  H.A. Toliyat,et al.  Simulation and detection of dynamic air-gap eccentricity in salient pole synchronous machines , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[25]  T. G. Habetler,et al.  Stator current harmonics and their causal vibrations: a preliminary investigation of sensorless vibration monitoring applications , 1999 .

[26]  Mohamed Benbouzid,et al.  Monitoring and diagnosis of induction motors electrical faults using a current Park's vector pattern learning approach , 2000 .

[27]  T. Sonoda,et al.  Stability analysis in induction motor driven by V/f controlled general purpose inverter , 1990, Conference Record of the 1990 IEEE Industry Applications Society Annual Meeting.

[28]  Hiroyuki Mikami,et al.  Dynamic harmonic field analysis of an inverter-fed induction motor for estimating harmonic secondary current and electromagnetic force , 1999 .

[29]  Giorgio Dalpiaz,et al.  CONDITION MONITORING AND DIAGNOSTICS IN AUTOMATIC MACHINES: COMPARISON OF VIBRATION ANALYSIS TECHNIQUES , 1997 .

[30]  Ching-Yin Lee,et al.  Effects of unbalanced voltage on the operation performance of a three-phase induction motor , 1999 .

[31]  James E. Timperley,et al.  Incipient Fault Identification Through Neutral RF Monitoring of Large Rotating Machines , 1983, IEEE Transactions on Power Apparatus and Systems.

[32]  Ibrahim Esat,et al.  ARTIFICIAL NEURAL NETWORK BASED FAULT DIAGNOSTICS OF ROTATING MACHINERY USING WAVELET TRANSFORMS AS A PREPROCESSOR , 1997 .

[33]  Paul C. Krause,et al.  Method of Multiple Reference Frames Applied to the Analysis of Symmetrical Induction Machinery , 1968 .

[34]  Mo-Yuen Chow,et al.  A neural network approach to real-time condition monitoring of induction motors , 1991 .

[35]  J. Mathew,et al.  The condition monitoring of rolling element bearings using vibration analysis , 1984 .

[36]  A. Keyhani,et al.  Iteratively reweighted least squares for maximum likelihood identification of synchronous machine parameters from on-line tests , 1999 .

[37]  D. E. Schump,et al.  Reliability testing of electric motors , 1988, Conference Record, Industrial and Commercial Power Systems Technical Conference, 1988..

[38]  C. H. Salerno,et al.  Analysis of a three-phase induction machine including time and space harmonic effects: the a, b, c reference frame , 1999 .

[39]  E.L. Owen,et al.  Assessment of the Reliability of Motors in Utility Applications - Updated , 1986, IEEE Transactions on Energy Conversion.

[40]  J. P. Bellomo,et al.  Electrical stresses applied to stator insulation in low-voltage induction motors fed by PWM drives , 1997 .

[41]  David G. Dorrell,et al.  The use of finite element methods to improve techniques for the early detection of faults in 3-phase induction motors , 1997 .

[42]  Paul C. Krause,et al.  Simulation of Symmetrical Induction Machinery , 1965 .

[43]  Thomas G. Habetler,et al.  A NEW METHOD OF CURRENT-BASED CONDITION MONITORING IN INDUCTION MACHINES OPERATING UNDER ARBITRARY LOAD CONDITIONS , 1997 .

[44]  Gerald Burt Kliman,et al.  Methods of Motor Current Signature Analysis , 1992 .

[45]  G. J. Berg,et al.  Digital Simulation of Three-Phase Induction Motors , 1970 .

[46]  E. Levi,et al.  Iron losses in current-controlled PWM inverter fed induction machines , 1996, Proceedings of 8th Mediterranean Electrotechnical Conference on Industrial Applications in Power Systems, Computer Science and Telecommunications (MELECON 96).

[47]  Wei Lin,et al.  Fault detection and diagnosis of rotating machinery , 2000, IEEE Trans. Ind. Electron..

[48]  Paul C. Krause,et al.  Analysis of electric machinery , 1987 .

[49]  D. P. Kothari,et al.  A REVIEW OF RECENT ADVANCES IN GENERATOR MAINTENANCE SCHEDULING , 1998 .

[50]  Wei-Jen Lee,et al.  Effects of nonsinusoidal voltage on the operation performance of a three-phase induction motor , 1999 .

[51]  S. Murthy,et al.  A New Approach to Dynamic Modeling and Transisent Analysis of SCR-Controlled Induction Motors , 1982, IEEE Transactions on Power Apparatus and Systems.

[52]  Thomas A. Lipo,et al.  Bearing currents and shaft voltages of an induction motor under hard and soft switching inverter excitation , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[53]  Mo-Yuen Chow,et al.  Neural-network-based motor rolling bearing fault diagnosis , 2000, IEEE Trans. Ind. Electron..

[54]  T. G. Habetler,et al.  A method for sensorless on-line vibration monitoring of induction machines , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[55]  Gary G. Yen,et al.  Wavelet packet feature extraction for vibration monitoring , 2000, IEEE Trans. Ind. Electron..

[56]  Mo-Yuen Chow,et al.  Using a neural/fuzzy system to extract heuristic knowledge of incipient faults in induction motors. Part I-Methodology , 1995, IEEE Trans. Ind. Electron..

[57]  Mo-Yuen Chow,et al.  Methodology for on-line incipient fault detection in single-phase squirrel-cage induction motors using artificial neural networks , 1991 .

[58]  Thomas A. Lipo,et al.  Stability Analysis of a Rectifier-Inverter Induction Motor Drive , 1969 .

[59]  Mo-Yuen Chow,et al.  Using a neural/fuzzy system to extract heuristic knowledge of incipient faults in induction motors: Part II-Application , 1995, IEEE Trans. Ind. Electron..

[60]  Michael Neale and Associates A guide to the condition monitoring of machinery , 1979 .

[61]  M Pichler,et al.  Computer Based Techniques for Predictive Maintenance of Rotating Machinery , 1987 .

[62]  Sankar K. Pal,et al.  Neuro-Fuzzy Pattern Recognition , 1999 .