Dynamic analysis of fretting-wear in friction contact interfaces

Abstract A numerical treatment of fretting-wear under vibratory loading is proposed. The method is based on the Dynamic Lagrangian Frequency Time method. It models unilateral contact by using Coulomb’s friction law. The basic idea is to separate time into two scales, a slow scale for tribological phenomena and a fast scale for dynamics. For a given number of vibration periods, a steady state is assumed and the variables are decomposed into Fourier series. An Alternating Frequency Time procedure is performed to calculate the non-linear forces. Then, a hybrid Powell solver is used. Numerical investigations on a beam with friction contact interfaces illustrate the performances of this method and show the coupling between dynamic and tribological phenomena.

[1]  Friedrich Pfeiffer,et al.  IUTAM Symposium on Unilateral Multibody Contacts , 1999 .

[2]  Walter Sextro,et al.  Dynamical Contact Problems with Friction: Models, Methods, Experiments and Applications , 2002 .

[3]  K. Ludema,et al.  Wear models and predictive equations: their form and content , 1995 .

[4]  Siegfried Fouvry,et al.  An energy description of wear mechanisms and its applications to oscillating sliding contacts , 2003 .

[5]  Daniel Nelias,et al.  A Comprehensive Method to Predict Wear and to Define the Optimum Geometry of Fretting Surfaces , 2006 .

[6]  Denis Laxalde,et al.  Non-Linear Modal Analysis for Bladed Disks With Friction Contact Interfaces , 2008 .

[7]  N. Strömberg An augmented Lagrangian method for fretting problems , 1997 .

[8]  Siegfried Fouvry,et al.  Numerical prediction of fretting contact durability using energy wear approach: Optimisation of finite-element model , 2007 .

[9]  E. Brommundt A simple mechanism for the polygonalization of railway wheels by wear , 1997 .

[10]  G. Csaba,et al.  Forced Response Analysis in Time and Frequency Domains of a Tuned Bladed Disk with Friction Dampers , 1998 .

[11]  Anindya Chatterjee,et al.  Steps towards a qualitative dynamics of damage evolution , 2000 .

[12]  D. J. Ewins,et al.  Analytical Formulation of Friction Interface Elements for Analysis of Nonlinear Multi-Harmonic Vibrations of Bladed Disks , 2003 .

[13]  Fabrice Thouverez,et al.  Dynamic Analysis of Fretting-Wear in Friction Contact Interfaces , 2011 .

[14]  H. Nevzat Özgüven,et al.  Nonlinear vibration analysis of bladed disks with dry friction dampers , 2006 .

[15]  J. Griffin,et al.  An Alternating Frequency/Time Domain Method for Calculating the Steady-State Response of Nonlinear Dynamic Systems , 1989 .

[16]  Staffan Söderberg,et al.  Frequency effects in fretting wear , 1986 .

[17]  F. Thouverez,et al.  A dynamic Lagrangian frequency–time method for the vibration of dry-friction-damped systems , 2003 .

[18]  Hong-Ki Hong,et al.  Coulomb friction oscillator : Modelling and responses to harmonic loads and base excitations , 2000 .

[19]  I. R. McColl,et al.  Finite element simulation and experimental validation of fretting wear , 2004 .

[20]  G. Levy Modelling of Coulomb damping and wear of vibrating systems , 1980 .

[21]  D. J. Ewins,et al.  Models of friction damping with variable normal load for time-domain analysis of vibrations , 2002 .

[22]  Guy de Collongue,et al.  Numerical and Experimental Study of Friction Damping in Blade Attachments of Rotating Bladed Disks , 2006 .

[23]  Leonard Meirovitch,et al.  Methods of analytical dynamics , 1970 .

[24]  J. Guillen,et al.  An Efficient, Hybrid, Frequency-Time Domain Method for The Dynamics of Large-Scale Dry-Friction Damped Structural Systems. , 1999 .

[25]  Priit Põdra,et al.  Wear simulation with the Winkler surface model , 1997 .

[26]  J. Archard Contact and Rubbing of Flat Surfaces , 1953 .

[27]  Denis Laxalde,et al.  Qualitative analysis of forced response of blisks with friction ring dampers , 2007, 0801.4350.

[28]  Yves Berthier,et al.  Fretting Wear Mechanisms and Their Effects on Fretting Fatigue , 1988 .

[29]  Gary L. Doll,et al.  Fretting of WC/a-C:H and Cr2N Coatings Under Grease-Lubricated and Unlubricated Conditions , 2009 .

[30]  Pierrick Jean,et al.  Dynamic Analysis of a Bladed Disk With Friction and Fretting-Wear in Blade Attachments , 2009 .

[31]  M. H. Aliabadi,et al.  Wear simulation using an incremental sliding Boundary Element Method , 2006 .

[32]  M. H. Aliabadi,et al.  Application of BEM and optimization technique to wear problems , 2006 .