Dynamic Routing-based Multimodal Neural Network for Multi-sensory Fault Diagnosis of Induction Motor

Abstract Induction motor is the main drive power in modern manufacturing, and timely fault diagnosis of induction motor is of significance to production safety, part quality and maintenance cost control. Data fusion-based diagnosis is attractive for effective utilization of multi-source monitoring information of motors with the development of industrial internet of things. A new multi-sensory fusion model is proposed, named dynamic routing-based multimodal neural network (DRMNN), following the paradigm of multimodal deep learning (MDL). Specifically, the fusion of vibration and stator current signals are investigated. A multimodal feature extraction scheme is designed for dimensionality reduction and invariant features capturing based on multi-source information. Since it is necessary to determine the importance of each modality, a dynamic routing algorithm is introduced in the decision layer to adaptively assign proper weights to different modalities. The effectiveness and robustness of developed DRMNN is demonstrated in the experimental studies performed on a motor test rig. In comparison with similar neural networks without data fusion and other state-of-art fusion techniques, the proposed DRMNN yields better performance.

[1]  Lihui Wang,et al.  Cloud-based adaptive process planning considering availability and capabilities of machine tools , 2016 .

[2]  Moncef Gabbouj,et al.  Real-Time Motor Fault Detection by 1-D Convolutional Neural Networks , 2016, IEEE Transactions on Industrial Electronics.

[3]  Zhixin Yang,et al.  Fault diagnosis of rotating machinery based on multiple probabilistic classifiers , 2018, Mechanical Systems and Signal Processing.

[4]  Weiming Shen,et al.  Online Fault Diagnosis Method Based on Transfer Convolutional Neural Networks , 2020, IEEE Transactions on Instrumentation and Measurement.

[5]  Bin Song,et al.  Attention Alignment Multimodal LSTM for Fine-Gained Common Space Learning , 2018, IEEE Access.

[6]  Ronay Ak,et al.  A Survey of the Advancing Use and Development of Machine Learning in Smart Manufacturing. , 2018, Journal of manufacturing systems.

[7]  Lihui Wang,et al.  Big data analytics based fault prediction for shop floor scheduling , 2017 .

[8]  Jyoti K. Sinha,et al.  An improved data fusion technique for faults diagnosis in rotating machines , 2014 .

[9]  Haidong Shao,et al.  Electric Locomotive Bearing Fault Diagnosis Using a Novel Convolutional Deep Belief Network , 2018, IEEE Transactions on Industrial Electronics.

[10]  Dazhong Wu,et al.  Deep learning for smart manufacturing: Methods and applications , 2018, Journal of Manufacturing Systems.

[11]  Linkan Bian,et al.  From in-situ monitoring toward high-throughput process control: cost-driven decision-making framework for laser-based additive manufacturing , 2019, Journal of Manufacturing Systems.

[12]  Geoffrey E. Hinton,et al.  Dynamic Routing Between Capsules , 2017, NIPS.

[13]  Stephen Hailes,et al.  Security of smart manufacturing systems , 2018 .

[14]  Jing Tian,et al.  Motor Bearing Fault Detection Using Spectral Kurtosis-Based Feature Extraction Coupled With K-Nearest Neighbor Distance Analysis , 2016, IEEE Transactions on Industrial Electronics.

[15]  Bo-Suk Yang,et al.  Application of Dempster–Shafer theory in fault diagnosis of induction motors using vibration and current signals , 2006 .

[16]  Xiang Li,et al.  Deep residual learning-based fault diagnosis method for rotating machinery. , 2019, ISA transactions.

[17]  Lihui Wang,et al.  Imbalanced data fault diagnosis of rotating machinery using synthetic oversampling and feature learning , 2018, Journal of Manufacturing Systems.

[18]  Daniel Morinigo-Sotelo,et al.  Methodology for fault detection in induction motors via sound and vibration signals , 2017 .

[19]  Qinghua Zhang,et al.  Data Fusion Method Based on Mutual Dimensionless , 2018, IEEE/ASME Transactions on Mechatronics.

[20]  Gurmeet Singh,et al.  Detection of half broken rotor bar fault in VFD driven induction motor drive using motor square current MUSIC analysis , 2018, Mechanical Systems and Signal Processing.

[21]  Lei Wang,et al.  Failure Prognosis of Complex Equipment With Multistream Deep Recurrent Neural Network , 2020, J. Comput. Inf. Sci. Eng..

[22]  Jose Antonino-Daviu,et al.  Application of Infrared Thermography to Failure Detection in Industrial Induction Motors: Case Stories , 2017, IEEE Transactions on Industry Applications.

[23]  Lei Ren,et al.  Bearing remaining useful life prediction based on deep autoencoder and deep neural networks , 2018, Journal of Manufacturing Systems.

[24]  Gang Xu,et al.  A simple approach to multivariate monitoring of production processes with non-Gaussian data , 2019, Journal of Manufacturing Systems.

[25]  Jun Yan,et al.  Multiscale Convolutional Neural Networks for Fault Diagnosis of Wind Turbine Gearbox , 2019, IEEE Transactions on Industrial Electronics.

[26]  Ling Shao,et al.  Deep Dynamic Neural Networks for Multimodal Gesture Segmentation and Recognition , 2016, IEEE Transactions on Pattern Analysis and Machine Intelligence.

[27]  James R. Ottewill,et al.  A PCA and Two-Stage Bayesian Sensor Fusion Approach for Diagnosing Electrical and Mechanical Faults in Induction Motors , 2019, IEEE Transactions on Industrial Electronics.

[28]  Geoffrey E. Hinton,et al.  Deep Learning , 2015, Nature.

[29]  Weihua Li,et al.  Multisensor Feature Fusion for Bearing Fault Diagnosis Using Sparse Autoencoder and Deep Belief Network , 2017, IEEE Transactions on Instrumentation and Measurement.

[30]  Juhan Nam,et al.  Multimodal Deep Learning , 2011, ICML.

[31]  Peng Wang,et al.  An Adaptive Multi-Sensor Data Fusion Method Based on Deep Convolutional Neural Networks for Fault Diagnosis of Planetary Gearbox , 2017, Sensors.

[32]  Yaguo Lei,et al.  A multidimensional hybrid intelligent method for gear fault diagnosis , 2010, Expert Syst. Appl..

[33]  Lihui Wang,et al.  Current status and advancement of cyber-physical systems in manufacturing , 2015 .

[34]  Robert X. Gao,et al.  Multilevel Information Fusion for Induction Motor Fault Diagnosis , 2019, IEEE/ASME Transactions on Mechatronics.

[35]  Robert X. Gao,et al.  A virtual sensing based augmented particle filter for tool condition prognosis , 2017 .

[36]  G. Jagadanand,et al.  Wavelet‐based real‐time stator fault detection of inverter‐fed induction motor , 2019, IET Electric Power Applications.

[37]  Peng Chen,et al.  Step-by-Step Fuzzy Diagnosis Method for Equipment Based on Symptom Extraction and Trivalent Logic Fuzzy Diagnosis Theory , 2018, IEEE Transactions on Fuzzy Systems.

[38]  Fei Shen,et al.  Machine Health Monitoring Using Local Feature-Based Gated Recurrent Unit Networks , 2018, IEEE Transactions on Industrial Electronics.

[39]  Graham W. Taylor,et al.  Deep Multimodal Learning: A Survey on Recent Advances and Trends , 2017, IEEE Signal Processing Magazine.

[40]  Robert X. Gao,et al.  Current envelope analysis for defect identification and diagnosis in induction motors , 2012 .

[41]  Robert X. Gao,et al.  Multi-scale enveloping order spectrogram for rotating machine health diagnosis , 2014 .

[42]  Robert X. Gao,et al.  Dual-scale cascaded adaptive stochastic resonance for rotary machine health monitoring , 2013 .

[43]  Marco Tarabini,et al.  Uncertainty-based combination of signal processing techniques for the identification of rotor imbalance , 2016 .

[44]  Min Xia,et al.  Fault Diagnosis for Rotating Machinery Using Multiple Sensors and Convolutional Neural Networks , 2018, IEEE/ASME Transactions on Mechatronics.

[45]  Farzad R. Salmasi,et al.  A Self-Healing Induction Motor Drive With Model Free Sensor Tampering and Sensor Fault Detection, Isolation, and Compensation , 2017, IEEE Transactions on Industrial Electronics.

[46]  Remus Pusca,et al.  Information Fusion With Belief Functions for Detection of Interturn Short-Circuit Faults in Electrical Machines Using External Flux Sensors , 2018, IEEE Transactions on Industrial Electronics.

[47]  Francisco Charte,et al.  A practical tutorial on autoencoders for nonlinear feature fusion: Taxonomy, models, software and guidelines , 2018, Inf. Fusion.

[48]  Fuyuan Xiao,et al.  A Novel Evidence Theory and Fuzzy Preference Approach-Based Multi-Sensor Data Fusion Technique for Fault Diagnosis , 2017, Sensors.

[49]  Bong-Hwan Kwon,et al.  Online Diagnosis of Induction Motors Using MCSA , 2006, IEEE Transactions on Industrial Electronics.

[50]  Chuang Sun,et al.  Deep Coupling Autoencoder for Fault Diagnosis With Multimodal Sensory Data , 2018, IEEE Transactions on Industrial Informatics.

[51]  Ruqiang Yan,et al.  Convolutional Discriminative Feature Learning for Induction Motor Fault Diagnosis , 2017, IEEE Transactions on Industrial Informatics.

[52]  M. S. Safizadeh,et al.  Using multi-sensor data fusion for vibration fault diagnosis of rolling element bearings by accelerometer and load cell , 2014, Inf. Fusion.

[53]  Diego Cabrera,et al.  Multimodal deep support vector classification with homologous features and its application to gearbox fault diagnosis , 2015, Neurocomputing.