Functionalization, Compatibilization and Properties of Polyolefin Composites with Natural Fibers

The article is focused on analyzing the effect of functionalization and reactive processing on the morphological, thermal, rheological and mechanical properties of composites of isotactic polypropylene (PP), polystyrene (PS), poly(ethylene-vinyl acetate) (EVA), with cellulose fibers, hemp or oat as natural fillers. Both polymers and fibers were modified with bi-functional monomers (glycidyl methacrylate, GMA; maleic anhydride, MA) capable of facilitating chemical reactions between the components during melt mixing. Polyolefin copolymers containing reactive groups (PP-g-GMA, SEBS-g-MA, PS-co-MA, etc.) were used as compatibilizers. Optical and SEM microscopy, FTIR, RX, DSC, TGA, DMTA, rheological and mechanical tests were employed for the composites characterization. The properties of binary and ternary systems have been analyzed as a function of both fiber and compatibilizer content. All compatibilized systems showed enhanced fiber dispersion and interfacial adhesion. The phase behavior and the thermal stability of the composites were affected by the chemical modification of the fibers. Marked changes in the overall crystallization processes and crystal morphology of PP composites were observed owing to the nucleating effect of the fibers. The tensile mechanical behavior of the compatibilized composites generally resulted in a higher stiffness, depending on the fiber amount and the structure and concentration of compatibilizer.

[1]  V. Mathot Crystallization of polymers , 2010 .

[2]  A. Kabir,et al.  Mechanical Properties of Natural Fiber Containing Polymer Composites , 2008 .

[3]  E. Piorkowska,et al.  Mechanical and thermal properties of green polylactide composites with natural fillers. , 2008, Macromolecular bioscience.

[4]  E. Piorkowska,et al.  Composites of poly(L‐lactide) with hemp fibers: Morphology and thermal and mechanical properties , 2007 .

[5]  Jun Zhang,et al.  Melt grafting of poly(ethylene-vinyl acetate) copolymer with maleic anhydride , 2006 .

[6]  E. Piorkowska,et al.  Functionalization, compatibilization and properties of polypropylene composites with Hemp fibres , 2006 .

[7]  Long Yu,et al.  Polymer blends and composites from renewable resources , 2006 .

[8]  A. S. Luyt,et al.  Preparation and Characterization of EVA-Sisal Fiber Composites , 2006 .

[9]  S. Karlsson,et al.  Comparison of water absorption in natural cellulosic fibres from wood and one-year crops in polypropylene composites and its influence on their mechanical properties , 2004 .

[10]  M. Arroyo,et al.  Enhancement of mechanical properties and interfacial adhesion of PP/EPDM/flax fiber composites using maleic anhydride as a compatibilizer , 2003 .

[11]  Ana Espert,et al.  Thermal and thermomechanical properties of biocomposites made from modified recycled cellulose and recycled polypropylene , 2003 .

[12]  M. Pracella,et al.  Reactive compatibilization of blends of PET and PP modified by GMA grafting , 2003 .

[13]  Z. M. Mohd Ishak,et al.  Flexural and impact properties of oil palm empty fruit bunch (EFB)–polypropylene composites—the effect of maleic anhydride chemical modification of EFB , 2003 .

[14]  R. Li,et al.  Reinforcement of polypropylene using sisal fibers grafted with poly(methyl methacrylate) , 2003 .

[15]  V. S. Prasad,et al.  The thermal and crystallisation studies of short sisal fibre reinforced polypropylene composites , 2003 .

[16]  Zachariah Oommen,et al.  Dynamic mechanical analysis of banana fiber reinforced polyester composites , 2003 .

[17]  F. L. Matthews,et al.  Engineering and characterisation of the interface in flax fibre/polypropylene composite materials. Part I. Development and investigation of surface treatments , 2002 .

[18]  Sabu Thomas,et al.  A review on interface modification and characterization of natural fiber reinforced plastic composites , 2001 .

[19]  D. F. Caulfield,et al.  Effect of compatibilizer on the structure-property relationships of kenaf-fiber/polypropylene composites , 2001 .

[20]  E. Martuscelli,et al.  KAPOK/COTTON FABRIC-POLYPROPYLENE COMPOSITES , 2000 .

[21]  J. Jog,et al.  Natural fiber polymer composites: A review , 1999 .

[22]  S. Tjong,et al.  Composites based on maleated polypropylene and methyl cellulosic fiber: Mechanical and thermal properties , 1999 .

[23]  Eduardo Mendizábal,et al.  Mechanical properties of acrylate-grafted henequen cellulose fibers and their application in composites , 1999 .

[24]  K. Oksman,et al.  The nature and location of SEBS-MA compatibilizer in polyethylene-wood flour composites , 1998 .

[25]  H. Ismail,et al.  Fibre activation with glycidyl methacrylate and subsequent copolymerization with diallyl phthalate , 1997 .

[26]  Ramani Narayan,et al.  Biofiber‐reinforced polypropylene composites , 1997 .

[27]  Joseph L. Walter,et al.  The Infrared Spectra of Complex Molecules , 1982 .

[28]  Koji Nakanishi,et al.  Infrared Absorption Spectroscopy , 1977 .

[29]  A. S. Luyt,et al.  Morphology and properties of polypropylene/ethylene vinyl acetate copolymer/wood powder blend composites , 2009 .

[30]  E. Chiellini,et al.  PROPERTY IMPROVEMENT AND DEGRADABILITY CONTROL OF POLYOLEFIN BASED COMPOSITES CONTAINING NATURAL FIBRES AND MINERAL FILLERS , 2008 .

[31]  A. Błędzki,et al.  The influence of fiber-surface treatment on the mechanical properties of jute-polypropylene composites , 1997 .

[32]  A.M. Henderson,et al.  Ethylene-vinyl acetate (EVA) copolymers: a general review , 1993, IEEE Electrical Insulation Magazine.

[33]  John D. Hoffman,et al.  The Rate of Crystallization of Linear Polymers with Chain Folding , 1976 .

[34]  R. Schultz,et al.  Infrared absorption spectroscopy. , 1971, American Industrial Hygiene Association journal.

[35]  Charles J. Pouchert The Aldrich library of infrared spectra , 1970 .

[36]  L. J. Bellamy The infra-red spectra of complex molecules , 1962 .