论文信息 - An inverse estimation scheme to measure steady-state tool–chip interface temperatures using an infrared camera

An inverse estimation scheme to measure steady-state tool–chip interface temperatures using an infrared camera

Abstract A new technique is developed to estimate the average steady-state chip–tool interface temperature during turning. An infrared (IR) video camera attached on the carriage of the lathe measures the transient cooling behavior on the rake surface of an insert after the feed motion is halted. This allows the zero heat flux boundary condition, where the transient Laplace heat conduction problem can be solved numerically to obtain the temporal and spatial temperature distribution. With the experimentally determined transient temperature distribution, the one-dimensional ellipsoidal model is used to estimate the average steady-state chip–tool interface temperature during machining. The results on turning gray cast iron (GCI) and AISI 1045 steels with various coated and uncoated K313 carbide inserts are presented.

[1] Paul K. Wright,et al. A Remote Temperature Sensing Technique for Estimating the Cutting Interface Temperature Distribution , 1986 .

[2] Patrick Kwon,et al. Predictive models for flank wear on coated inserts , 2000 .

[3] David A. Stephenson,et al. Tool-Work Thermocouple Temperature Measurements—Theory and Implementation Issues , 1993 .

[4] G. E. Kane,et al. A Remote Sensor Method for Determining Average Tool-Chip Interface Temperatures in Metal Cutting , 1967 .

[5] M. C. Shaw. Metal Cutting Principles , 1960 .

[6] C. Weng,et al. Estimation of cutting temperature in high speed machining , 1992 .

[7] N. H. Cook,et al. Tool Wear and Tool Life , 1973 .

[8] R. Kountanya,et al. Experimental Observations on Flank Wear in Machining Spherodized Plain Carbon Steels , 1999 .

[9] Kentaro Yamaguchi,et al. Measurement of Temperature Distribution Within Tool Using Powders of Constant Melting Point , 1976 .