Remaining Useful Life Prediction Using a Novel Two-Stage Wiener Process With Stage Correlation

Remaining useful life (RUL) prediction of products is a critical component of prognostics and health management. Recently, the RUL prediction based on a two-stage degradation process has received increasing attention. However, existing works generally assume that the two stages are mutually independent, which is not reasonable in many applications. To address this problem, we propose a novel two-stage Wiener process model with stage correlation and a Bayesian approach for RUL prediction. Different from previous studies, we incorporate the stage correlation into the prior distributions of model parameters to improve the accuracy of predictions. We also derive the RUL distribution through the total probability formula to comprehensively consider the possibilities that the product fails at different stages. Once real-time monitoring data are available, we employ the Gibbs sampling algorithm to update the posterior distributions of model parameters as well as the RUL distribution. The superiority of the proposed method is demonstrated through a simulation study and an application to the bearing degradation data.

[1]  Michael S. Hamada,et al.  Using Degradation Data to Improve Fluorescent Lamp Reliability , 1995 .

[2]  F. Gustafsson The marginalized likelihood ratio test for detecting abrupt changes , 1996, IEEE Trans. Autom. Control..

[3]  Rong Li,et al.  Residual-life distributions from component degradation signals: A Bayesian approach , 2005 .

[4]  Tsan Sheng Ng,et al.  An Application of the EM Algorithm to Degradation Modeling , 2008, IEEE Transactions on Reliability.

[5]  Xian-Xun Yuan,et al.  A nonlinear mixed-effects model for degradation data obtained from in-service inspections , 2009, Reliab. Eng. Syst. Saf..

[6]  Donghua Zhou,et al.  Remaining useful life estimation - A review on the statistical data driven approaches , 2011, Eur. J. Oper. Res..

[7]  Khanh Le Son,et al.  Remaining useful life estimation on the non-homogenous gamma with noise deterioration based on Gibbs filtering: A case study , 2012, 2012 IEEE Conference on Prognostics and Health Management.

[8]  Tongdan Jin,et al.  Storage Life Prediction for a High-Performance Capacitor Using Multi-Phase Wiener Degradation Model , 2012, Commun. Stat. Simul. Comput..

[9]  Donghua Zhou,et al.  A Wiener-process-based degradation model with a recursive filter algorithm for remaining useful life estimation , 2013 .

[10]  Donghua Zhou,et al.  A degradation path-dependent approach for remaining useful life estimation with an exact and closed-form solution , 2013, Eur. J. Oper. Res..

[11]  Kwok-Leung Tsui,et al.  Condition monitoring and remaining useful life prediction using degradation signals: revisited , 2013 .

[12]  Zhongbao Zhou,et al.  A Bayesian framework for on-line degradation assessment and residual life prediction of secondary batteries in spacecraft , 2013, Reliab. Eng. Syst. Saf..

[13]  Xiao-Sheng Si,et al.  Remaining Useful Life Estimation for Systems with Time-varying Mean and Variance of Degradation Processes , 2014, Qual. Reliab. Eng. Int..

[14]  Qidong Wei,et al.  Remaining useful life estimation based on gamma process considered with measurement error , 2014, 2014 10th International Conference on Reliability, Maintainability and Safety (ICRMS).

[15]  Bo Guo,et al.  Residual life estimation based on a generalized Wiener degradation process , 2014, Reliab. Eng. Syst. Saf..

[16]  Youxian Sun,et al.  Remaining Useful Life Prediction for a Nonlinear Heterogeneous Wiener Process Model With an Adaptive Drift , 2015, IEEE Transactions on Reliability.

[17]  Min Xie,et al.  Stochastic modelling and analysis of degradation for highly reliable products , 2015 .

[18]  Brigitte Chebel-Morello,et al.  Accurate bearing remaining useful life prediction based on Weibull distribution and artificial neural network , 2015 .

[19]  Yaguo Lei,et al.  An Improved Exponential Model for Predicting Remaining Useful Life of Rolling Element Bearings , 2015, IEEE Transactions on Industrial Electronics.

[20]  Hong-Zhong Huang,et al.  Support vector machine based estimation of remaining useful life: current research status and future trends , 2015, Journal of Mechanical Science and Technology.

[21]  Tao Yuan,et al.  A Bayesian approach to modeling two-phase degradation using change-point regression , 2015, Reliab. Eng. Syst. Saf..

[22]  Zhengguo Xu,et al.  A model for degradation prediction with change point based on Wiener process , 2015, 2015 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM).

[23]  Tao Yuan,et al.  A Hierarchical Bayesian Degradation Model for Heterogeneous Data , 2015, IEEE Transactions on Reliability.

[24]  Yanyang Zi,et al.  A Two-Stage Data-Driven-Based Prognostic Approach for Bearing Degradation Problem , 2016, IEEE Transactions on Industrial Informatics.

[25]  Qiong Wu,et al.  Degradation reliability modeling based on an independent increment process with quadratic variance , 2016 .

[26]  Eric Ruggieri,et al.  An exact approach to Bayesian sequential change point detection , 2016, Comput. Stat. Data Anal..

[27]  Jinde Cao,et al.  Remaining useful life estimation using an inverse Gaussian degradation model , 2016, Neurocomputing.

[28]  Xun Xiao,et al.  Optimal Design for Destructive Degradation Tests With Random Initial Degradation Values Using the Wiener Process , 2016, IEEE Transactions on Reliability.

[29]  Wei Yan,et al.  Real-time reliability evaluation of two-phase Wiener degradation process , 2017 .

[30]  Liang Guo,et al.  A recurrent neural network based health indicator for remaining useful life prediction of bearings , 2017, Neurocomputing.

[31]  Dong Gao,et al.  Prediction of Lithium-ion Battery ' s Remaining Useful Life Based on Multi-kernel Support Vector Machine with Particle Swarm Optimization , 2017 .

[32]  Zheng Chen,et al.  An On-Board Remaining Useful Life Estimation Algorithm for Lithium-Ion Batteries of Electric Vehicles , 2017 .

[33]  Yuan Yuan,et al.  Multiple-Phase Modeling of Degradation Signal for Condition Monitoring and Remaining Useful Life Prediction , 2017, IEEE Transactions on Reliability.

[34]  Zhi-Sheng Ye,et al.  RUL Prediction of Deteriorating Products Using an Adaptive Wiener Process Model , 2017, IEEE Transactions on Industrial Informatics.

[35]  S. Cheung,et al.  A new Gibbs sampling based algorithm for Bayesian model updating with incomplete complex modal data , 2017 .

[36]  Kwok-Leung Tsui,et al.  Statistical Modeling of Bearing Degradation Signals , 2017, IEEE Transactions on Reliability.

[37]  Lirong Cui,et al.  Two-Phase Degradation Process Model With Abrupt Jump at Change Point Governed by Wiener Process , 2017, IEEE Transactions on Reliability.

[38]  Tzu-Liang Tseng,et al.  Degradation modeling and RUL prediction using Wiener process subject to multiple change points and unit heterogeneity , 2018, Reliab. Eng. Syst. Saf..

[39]  Yong He,et al.  Bayesian analysis of two-phase degradation data based on change-point Wiener process , 2018, Reliab. Eng. Syst. Saf..