Thermal stability and ablation properties study of aluminum silicate ceramic fiber and acicular wollastonite filled silicone rubber composite

The thermal stability and ablation properties of silicone rubber filled with silica (SiO2), aluminum silicate ceramic fiber (ASF), and acicular wollastonite (AW) were studied in this article. The morphology, composition, and ablation properties of the composite were analyzed after oxyacetylene torch tests. There were three different ceramic layers found in the ablated composite. In the porous ceramic layer, the rubber was decomposed, producing trimers, tetramers, and SiO2. ASF and part of AW still remained and formed a dense layer. The SiO2/SiC filaments in the ceramic layer reduced the permeability of oxygen, improving the ablation properties of the composites. The resultant ceramic layer was the densest, which acted as effective oxygen and heat barriers, and the achieved line ablation rate of the silicone composite were optimum at the proportion of 20 phr/40 phr (ASF/AW). Thermogravimetric analysis (TGA) confirmed that thermal stability of the composites was enhanced by the incorporation of ASF and AW. The formation of the ceramic layer was considered to be responsible for the enhancement of thermal stability and ablation properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 39700.

[1]  S. Blazewicz,et al.  Thermal conversion of carbon fibres/polysiloxane composites to carbon fibres/ceramic composites , 2013 .

[2]  Dong Yang,et al.  Ceramization and oxidation behaviors of silicone rubber ablative composite under oxyacetylene flame , 2013 .

[3]  R. Frost,et al.  Electrical property and characterization of nano-SnO2/wollastonite composite materials , 2013 .

[4]  P. Nayar,et al.  Formation of crystalline aluminum silicate hydroxide layer during deposition of amorphous alumina coatings by electron beam evaporation , 2013 .

[5]  Dong Yang,et al.  Silicone rubber ablative composites improved with zirconium carbide or zirconia , 2013 .

[6]  J. Kenny,et al.  Ablative properties of carbon black and MWNT/phenolic composites: A comparative study , 2012 .

[7]  Jin‐San Yoon,et al.  Effect of incorporation of carbon fiber and silicon carbide powder into silicone rubber on the ablation and mechanical properties of the silicone rubber-based ablation material , 2011 .

[8]  Zhicheng Zhang,et al.  An excellent ablative composite based on PBO reinforced EPDM , 2010 .

[9]  S. Gordon,et al.  A Chemometric Method for Correcting Fourier Transform Infrared Spectra of Biomaterials for Interference from Water in KBr Discs , 2010, Applied spectroscopy.

[10]  J. Michałowski,et al.  A microstructural study of carbon–carbon composites impregnated with SiC filaments , 2010 .

[11]  A. Bahramian,et al.  Ablation mechanism of polymer layered silicate nanocomposite heat shield. , 2009, Journal of hazardous materials.

[12]  Zhaofeng Chen,et al.  Comparison of morphology and microstructure of ablation centre of C/SiC composites by oxy-acetylene torch at 2900 and 3550 °C , 2008 .

[13]  Eung-Soo Kim,et al.  Thermal stability and ablation properties of silicone rubber composites , 2008 .

[14]  Yi-Bing Cheng,et al.  Pyrolysis behaviour of silicone-based ceramifying composites , 2006 .

[15]  Yi-bing Cheng,et al.  Thermal stability and flammability of silicone polymer composites , 2006 .

[16]  Yi-Bing Cheng,et al.  Formation of strong ceramified ash from silicone-based compositions , 2005 .

[17]  R. Sandén Castable silicone based heat insulations for jet engines , 2002 .

[18]  Jing-tang Zheng,et al.  Synthesis and characterization of silicon carbide whiskers , 2001 .

[19]  D. Edie,et al.  Structure–property relationships for high thermal conductivity carbon fibers , 2001 .

[20]  R. Vaia,et al.  Polymer/layered silicate nanocomposites as high performance ablative materials , 1999 .

[21]  Y. Oyumi Ablation characteristics of silicone insulation , 1998 .