Production of hydrocarbons in Fischer–Tropsch synthesis with Fe-based catalyst: Investigations of primary kerosene yield and carbon mass balance

Abstract The Fischer–Tropsch synthesis (FTS) of syngas was carried out using Fe-based catalysts in order to produce hydrocarbons (HCs) equivalent to kerosene, which is used as an alternative aviation fuel. The FTS was conducted in a downdraft continuous-flow-type fixed-bed reactor under a temperature of 533–573 K and a pressure of 3.0 MPa. The effects of reduction gases and time of the Fe-based catalyst, reaction temperature and the chemical species included in the Fe-based catalyst on the FTS were studied by focusing on primary kerosene yield and the carbon mass balance. The carbon mass balances in the study were almost 100%. In C6 + HCs, the selectivity of CO to the C11−C14 HCs equivalent to kerosene was found to be the second highest, the highest being its selectivity to C20 + HCs equivalent to wax. The amount of primary kerosene produced was maximum under the following conditions: the prepared Fe catalyst did not contain other chemical species, the feed ratio of the reduction gases H 2 :CO:N 2 was 2:1:3, the catalyst reduction time was 8 h, and the FTS reaction temperature was 553 K.

[1]  Yong Yang,et al.  Study of an iron-manganese Fischer–Tropsch synthesis catalyst promoted with copper , 2006 .

[2]  Yi Zhang,et al.  A new and direct preparation method of iron-based bimodal catalyst and its application in Fischer–Tropsch synthesis , 2009 .

[3]  Wen-Ping Ma,et al.  Kinetics modelling of Fischer–Tropsch synthesis over an industrial Fe–Cu–K catalyst☆ , 2003 .

[4]  Yong Yang,et al.  Effect of manganese on an iron-based Fischer–Tropsch synthesis catalyst prepared from ferrous sulfate , 2007 .

[5]  Chenghua Zhang,et al.  Effect of interaction between potassium and structural promoters on Fischer–Tropsch performance in iron-based catalysts , 2008 .

[6]  Alexis T. Bell,et al.  Fischer-Tropsch synthesis over reduced and unreduced iron oxide catalysts , 1986 .

[7]  Jian Xu,et al.  Effect of Mo addition on precipitated Fe catalysts for Fischer-Tropsch synthesis , 2009 .

[8]  Kaoru Fujimoto,et al.  Supercritical phase fischer‐tropsch synthesis: Catalyst pore‐size effect , 1992 .

[9]  R. O'brien,et al.  Structural analysis of unpromoted Fe-based Fischer-Tropsch catalysts using X-ray absorption spectroscopy , 2001 .

[10]  Hong Wang,et al.  Effect of magnesium promoter on iron-based catalyst for Fischer–Tropsch synthesis , 2006 .

[11]  H. Xiang,et al.  Study of an iron-based Fischer–Tropsch synthesis catalyst incorporated with SiO2 , 2006 .

[12]  Eli Reshotko Drag Reduction by Cooling in Hydrogen-Fueled Aircraft , 1979 .

[13]  B. Davis,et al.  Fischer-Tropsch synthesis over iron-based catalysts in a slurry reactor. Reaction rates, selectivities and implications for improving hydrocarbon productivity , 1997 .

[14]  Hongwei Xiang,et al.  Kinetic modeling of Fischer–Tropsch synthesis over Fe–Cu–K–SiO2Fe–Cu–K–SiO2 catalyst in slurry phase reactor , 2007 .

[15]  Yong Yang,et al.  Effect of Sulfate on an Iron Manganese Catalyst for Fischer-Tropsch Synthesis , 2007 .

[16]  Yong Yang,et al.  Study on the iron–silica interaction of a co-precipitated Fe/SiO2 Fischer–Tropsch synthesis catalyst , 2006 .

[17]  Y. Yoneyama,et al.  Direct synthesis of isoparaffin by modified Fischer–Tropsch synthesis using hybrid catalyst of iron catalyst and zeolite , 2005 .

[18]  William J. D. Escher,et al.  Hydrogen: Make-Sense Fuel for an American Supersonic Transport , 1975 .

[19]  Mingyue Ding,et al.  Study of Manganese Promoter on a Precipitated Iron-Based Catalyst for Fischer-Tropsch Synthesis , 2007 .

[20]  Mehdi Ahmadi Marvast,et al.  Effect of Mg, La and Ca promoters on the structure and catalytic behavior of iron-based catalysts in Fischer–Tropsch synthesis , 2008 .

[21]  Toshiaki Hanaoka,et al.  Co-gasification of woody biomass and coal with air and steam , 2007 .

[22]  James G. Goodwin,et al.  Effect of K promotion of Fe and FeMn Fischer–Tropsch synthesis catalysts: Analysis at the site level using SSITKA , 2008 .

[23]  Yong Yang,et al.  Study on an iron–manganese Fischer–Tropsch synthesis catalyst prepared from ferrous sulfate , 2009 .

[24]  Ajay K. Dalai,et al.  Iron catalysts supported on carbon nanotubes for Fischer–Tropsch synthesis: Effect of catalytic site position , 2009 .

[25]  J. Penner,et al.  Aviation and the Global Atmosphere , 1999 .

[26]  J. W. Moore,et al.  Study of the application of hydrogen fuel to long-range subsonic transport aircraft. Volume 1: Summary , 1975 .

[27]  A. Beale,et al.  Local and long range order in promoted iron-based Fischer–Tropsch catalysts: A combined in situ X-ray absorption spectroscopy/wide angle X-ray scattering study , 2009 .

[28]  H. Xiang,et al.  The negative effect of residual sodium on iron-based catalyst for Fischer–Tropsch synthesis , 2007 .

[29]  Yong Yang,et al.  Effect of SiO2 content on iron-based catalysts for slurry Fischer–Tropsch synthesis , 2008 .

[30]  H. Xiang,et al.  Effects of SiO2 and Al2O3 on performances of iron-basedcatalysts for slurry Fischer–Tropsch synthesis , 2007 .

[31]  Enrique Iglesia,et al.  Promoted iron-based catalysts for the Fischer-Tropsch synthesis: Design, synthesis, site densities, and catalytic properties , 2002 .

[32]  J. Goodwin,et al.  An investigation using SSITKA of Chain growth on Fe and FeMnK Fischer–Tropsch synthesis catalysts , 2009 .

[33]  H. Xiang,et al.  Effect of A12O3 Binder on the Precipitated Iron-Based Catalysts for Fischer-Tropsch Synthesis , 2007 .

[34]  H. Hayakawa,et al.  Studies on precipitated iron catalysts for Fischer–Tropsch synthesis , 2006 .

[35]  F. Fernandes,et al.  Effect of operating conditions and potassium content on Fischer-Tropsch liquid products produced by potassium-promoted iron catalysts , 2008 .

[36]  R. Anderson,et al.  The Fischer-Tropsch Synthesis , 1984 .

[37]  James G. Goodwin,et al.  Impact of Cr, Mn and Zr addition on Fe Fischer–Tropsch synthesis catalysis: Investigation at the active site level using SSITKA , 2008 .

[38]  E. Lotero,et al.  Fe-based Fischer-Tropsch synthesis catalysts containing carbide-forming transition metal promoters , 2008 .

[39]  Clarence J. Nowack,et al.  Relation between fuel properties and chemical composition. 1. Jet fuels from coal, oil shale and tar sands , 1978 .