Reverse logistics network design under extended producer responsibility: The case of out-of-use tires in the Gran Santiago city of Chile

Abstract This paper seeks to describe several features of the reverse logistics network design under extended producer responsibility, in which the collection goals and penalties for the management system are established by a regulatory legal framework. To address this design network challenge, the paper develops a mixed integer linear programming model for capacitated facility location, which meets recycling targets and minimize the cost of fines in case of infeasibility, through relaxation of constraints. Consequently, the optimal flows, the configuration of collection, reprocessing and recycling facilities, and the estimation of the monetary transfers necessary for the feasible operation of the optimal management system are computed. To illustrate the usefulness of the proposed model, a numerical example based on the case of out-of-use tires (OUT) in the Gran Santiago city of Chile is considered. Forty-two scenarios are defined by a specific offer of OUT for the year 2020 and a possible ratio of OUT to be collected in the reverse logistic network imposed by the authorities. The obtained results show the optimal sets of service center, collection centers and reprocessing plants for each scenario, allowing to study the maximum benefit/minimum investment to develop a management system under the EPR national law.

[1]  Ali M. Niknejad,et al.  Optimisation of integrated reverse logistics networks with different product recovery routes , 2014, Eur. J. Oper. Res..

[2]  H. Wilts,et al.  From Waste Management to Resource Efficiency—The Need for Policy Mixes , 2016 .

[3]  I. Sabbatella Crisis ecológica y subsunción real de la naturaleza al capital , 2013 .

[4]  Veronica R. Polzer,et al.  The importance of extended producer responsibility and the national policy of solid waste in Brazil , 2016 .

[5]  Maria Isabel Gomes,et al.  Modelling a recovery network for WEEE: a case study in Portugal. , 2011, Waste management.

[6]  M. Cespón,et al.  Modelos de optimización para el diseño sostenible de cadenas de suministros de reciclaje de múltiples productos , 2016 .

[7]  James R. Stock,et al.  PRODUCT RETURNS PROCESSING: AN EXAMINATION OF PRACTICES OF MANUFACTURERS, WHOLESALERS/DISTRIBUTORS, AND RETAILERS , 2009 .

[8]  Raktim Pal,et al.  Hybrid (re)manufacturing: manufacturing and operational implications , 2012 .

[9]  D. Power Supply chain management integration and implementation: a literature review , 2005 .

[10]  Ravi Subramanian,et al.  Product Design and Supply Chain Coordination Under Extended Producer Responsibility , 2008 .

[11]  Stefan Seuring,et al.  From a literature review to a conceptual framework for sustainable supply chain management , 2008 .

[12]  Hokey Min,et al.  Supply chain modeling: past, present and future , 2002 .

[13]  Neslihan Demirel,et al.  A mixed integer programming model for remanufacturing in reverse logistics environment , 2008 .

[14]  R N Southern,et al.  Historical Perspective of the Logistics and Supply Chain Management Discipline , 2011 .

[15]  Peter Stokes,et al.  Reverse logistics network design model based on e‐commerce , 2012 .

[16]  Ó. C. Vásquez Gestión de los residuos sólidos municipales en la ciudad del Gran Santiago de Chile: desafíos y oportunidades , 2011 .

[17]  Raul Carrasco,et al.  REVERSE AND INVERSE LOGISTIC MODELS FOR SOLID WASTE MANAGEMENT , 2017 .

[18]  George T. S. Ho,et al.  A Genetic Algorithm-based optimization model for supporting green transportation operations , 2014, Expert Syst. Appl..

[19]  A. L. Quintanilla-Montoya,et al.  Capitalist Domination Dynamics in Rural Areas: the Configuration of Touristic Farmlands , 2012 .

[20]  Walid Abdul-Kader,et al.  Comprehensive performance measurement and causal-effect decision making model for reverse logistics enterprise , 2014, Comput. Ind. Eng..

[21]  T. Hahn,et al.  Sustainable Value Added - Measuring Corporate Contributions to Sustainability Beyond Eco-Efficiency , 2004 .

[22]  Muris Lage Junior,et al.  Hybrid manufacturing and remanufacturing lot-sizing problem with stochastic demand, return, and setup costs , 2016 .

[23]  Huseyin Selcuk Kilic,et al.  Reverse logistics system design for the waste of electrical and electronic equipment (WEEE) in Turkey , 2015 .

[24]  Francesco Zurlo,et al.  Inter-organizational Collaborative Network (ICoN) Model , 2016 .

[25]  Saurabh Gupta,et al.  An overview of sustainability assessment methodologies , 2009 .

[26]  L. Beril Toktay,et al.  Efficient Implementation of Collective Extended Producer Responsibility Legislation , 2016, Manag. Sci..

[27]  M. Zandieh,et al.  A Flexible Integrated Forward/ Reverse Logistics Model with Random Path-based Memetic Algorithm , 2015 .

[28]  Olcay Polat,et al.  Planning of waste electrical and electronic equipment (WEEE) recycling facilities: MILP modelling and case study investigation , 2015 .

[29]  Z. Irani,et al.  Analysing supply chain integration through a systematic literature review: a normative perspective , 2014 .

[30]  Mohamad Y. Jaber,et al.  A reverse logistics inventory model for plastic bottles , 2014 .

[31]  L. Beril Toktay,et al.  Design Incentives Under Collective Extended Producer Responsibility: A Network Perspective , 2015, Manag. Sci..

[32]  Kamran S. Moghaddam Fuzzy multi-objective model for supplier selection and order allocation in reverse logistics systems under supply and demand uncertainty , 2015, Expert Syst. Appl..

[33]  Helena Janik,et al.  Progress in used tyres management in the European Union: a review. , 2012, Waste management.

[34]  M. Braungart,et al.  Cradle-to-cradle design: creating healthy emissions - a strategy for eco-effective product and system design , 2007 .

[35]  Joo-Young Park,et al.  Challenges in implementing the extended producer responsibility in an emerging economy: The end-of-life tire management in Colombia , 2018, Journal of Cleaner Production.

[36]  N. Mladenović,et al.  Variable neighborhood search for the economic lot sizing problem with product returns and recovery , 2015 .

[37]  S. Ulgiati,et al.  A review on circular economy: the expected transition to a balanced interplay of environmental and economic systems , 2016 .

[38]  Ali Çetin Suyabatmaz,et al.  Hybrid simulation-analytical modeling approaches for the reverse logistics network design of a third-party logistics provider , 2014, Comput. Ind. Eng..

[39]  Ramesh Anbanandam,et al.  A robust hybrid multi-criteria decision making methodology for contractor evaluation and selection in third-party reverse logistics , 2014, Expert Syst. Appl..

[40]  Beth M Schwartz REVERSE LOGISTICS STRENGTHENS SUPPLY CHAINS , 2000 .

[41]  Jacqueline M. Bloemhof-Ruwaard,et al.  Sustainable reverse logistics network design for household plastic waste , 2014 .

[42]  Joseph R. Huscroft,et al.  Antecedents to and outcomes of reverse logistics metrics , 2015 .

[43]  Glaydston Mattos Ribeiro,et al.  Reverse logistics network for municipal solid waste management: The inclusion of waste pickers as a Brazilian legal requirement. , 2015, Waste management.

[44]  Viviana Muñoz,et al.  Encuesta origen-destino de Santiago 2012: Resultados y validaciones , 2016 .

[45]  Francisco Saldanha-da-Gama,et al.  Facility location and supply chain management - A review , 2009, Eur. J. Oper. Res..

[46]  Mohamad Y. Jaber,et al.  Carbon emissions and energy effects on manufacturing-remanufacturing inventory models , 2015, Comput. Ind. Eng..

[47]  Jason W. Moore ECOLOGY, CAPITAL, AND THE NATURE OF OUR TIMES: ACCUMULATION & CRISIS IN THE CAPITALIST WORLD-ECOLOGY , 2011 .

[48]  L. B. Toktay,et al.  Design Implications of Extended Producer Responsibility Legislation , 2016 .

[49]  Emad Roghanian,et al.  An optimization model for reverse logistics network under stochastic environment by using genetic algorithm , 2014 .

[50]  Samir K. Srivastava,et al.  Managing product returns for reverse logistics , 2006 .

[51]  Scott Butler,et al.  Producer Responsibility Organizations Development and Operations , 2013 .

[52]  A. Noorul Haq,et al.  A multi-echelon reverse logistics network design for product recovery—a case of truck tire remanufacturing , 2010 .

[53]  Turan Paksoy,et al.  A mixed integer programming model for a closed-loop supply-chain network , 2013 .

[54]  Erik Hofmann,et al.  Impact of additive manufacturing technology adoption on supply chain management processes and components , 2016 .

[55]  Eliana Mirledy Toro Ocampo,et al.  Diseño de redes de logística inversa: Una revisión del estado del arte y aplicación práctica , 2012 .

[56]  Hokey Min,et al.  Green supply chain research: past, present, and future , 2012, Logist. Res..

[57]  Gengui Zhou,et al.  Extended producer responsibility system in China improves e-waste recycling: Government policies, enterprise, and public awareness , 2016 .

[58]  Neslihan Demirel,et al.  A mixed integer linear programming model to optimize reverse logistics activities of end-of-life vehicles in Turkey , 2016 .

[59]  George Nenes,et al.  A multi-period model for managing used product returns , 2012 .

[60]  A. Ramudhin,et al.  Design of sustainable supply chains under the emission trading scheme , 2012 .

[61]  Manfredi Bruccoleri,et al.  Impact of reverse logistics on supply chain performance , 2013 .

[62]  José Antonio Domínguez Machuca,et al.  Análisis de las variables que proporcionan una competitividad sostenible de la cadena de suministro , 2012 .