Design for remanufacture: a literature review and future research needs

‘Design for Remanufacture’ or DfRem, is an area of remanufacturing research that has received relatively high levels of interest in recent years, due to the recognition that a product’s design may have a high impact on remanufacturing efficiency. However, the overall volume of literature dedicated to DfRem is low and there is still much to learn about the subject. The purpose of this literature review is to collate the current body of literature and establish a contemporary understanding of DfRem through analysing the trends, agreements and conflicts of opinion in the field. Much of the DfRem literature to date is focused upon the investigation of remanufacturing problems associated with product design, and the subsequent development of design methods and tools, either specifically developed to aid DfRem or as adaptations of existing design methods. These methods and tools vary in purpose and intended use but all largely remain within the academic realm to date. Within the literature there is widespread agreement that any approach to DfRem must consider both product and process, yet the ‘design for X’ definition of the task continues to spark debate. The key problems and issues that future DfRem research should address have been identified in this paper, from both within the literature and from the current gaps in the literature. Some key recommendations for future research include the need for ‘lifecycle thinking’ within design method development and the need for greater exploration into the organisational factors affecting DfRem integration into the design process, from the perspectives of the OEM and designer.

[1]  R. Steinhilper,et al.  Recent trends and benefits of remanufacturing: from closed loop businesses to synergetic networks , 2001, Proceedings Second International Symposium on Environmentally Conscious Design and Inverse Manufacturing.

[2]  Samir K. Srivastava,et al.  Green Supply-Chain Management: A State-of-the-Art Literature Review , 2007 .

[3]  Terry P. Harrison,et al.  Special Section: Closed-Loop Supply Chains: Practice and Potential: The Challenge of Closed-Loop Supply Chains , 2003, Interfaces.

[4]  K. Eisenhardt Building theories from case study research , 1989, STUDI ORGANIZZATIVI.

[5]  Erik Sundin,et al.  Product and Process Design for Successful Remanufacturing , 2004 .

[6]  R. G. Fenton,et al.  Supporting Design for Remanufacture through Waste-Stream Analysis of Automotive Remanufacturers , 2000 .

[7]  Stuart C Burgess,et al.  The development of a remanufacturing platform design: A strategic response to the Directive on Waste Electrical and Electronic Equipment , 2005 .

[8]  Bert Bras,et al.  Issues in the Automotive Parts Remanufacturing Industry - A Discussion of Results from Surveys Performed among Remanufacturers , 1998 .

[9]  E. Sundin,et al.  Making functional sales environmentally and economically beneficial through product remanufacturing , 2005 .

[10]  Winifred Louissa Ijomah,et al.  A MODEL-BASED DEFINITION OF THE GENERIC REMANUFACTURING BUSINESS PROCESS , 2002 .

[11]  Kosuke Ishii,et al.  Design for product retirement and material life-cycle , 1994 .

[12]  Winifred Ijomah,et al.  Addressing decision making for remanufacturing operations and design-for-remanufacture , 2009 .

[13]  Fumihiko Kimura,et al.  Product Modularization for Parts Reuse in Inverse Manufacturing , 2001 .

[14]  Jonathan D. Linton,et al.  Assessing the Economic Rationality of Remanufacturing Products , 2008 .

[15]  W. L. Ijomah A tool to improve training and operational effectiveness in remanufacturing , 2008, Int. J. Comput. Integr. Manuf..

[16]  John W. Sutherland,et al.  A comparison of manufacturing and remanufacturing energy intensities with application to diesel engine production , 2008 .

[17]  L. H. Shu,et al.  FMEA-Based Design for Remanufacture Using Automotive-Remanufacturer Data , 2001 .

[18]  Carlo Vezzoli,et al.  Life Cycle Design: from general methods to product type specific guidelines and checklists: a method adopted to develop a set of guidelines/checklist handbook for the eco-efficient design of NECTA vending machines , 2006 .

[19]  Steve Evans,et al.  Ecodesign innovation: is 'early' always 'best'? , 2000, Proceedings of the 2000 IEEE International Symposium on Electronics and the Environment (Cat. No.00CH37082).

[20]  Stephen C. Graves,et al.  Remanufacturing and energy savings. , 2011, Environmental science & technology.

[21]  Jessica Lagerstedt,et al.  EcoDesign and The Ten Golden Rules: generic advice for merging environmental aspects into product development , 2006 .

[22]  E. Sundin,et al.  Rethinking product design for remanufacturing to facilitate integrated product service offerings , 2008, 2008 IEEE International Symposium on Electronics and the Environment.

[23]  David Parker Briefing: remanufacturing and reuse – trends and prospects , 2010 .

[24]  Winifred Ijomah The application of remanufacturing in sustainable manufacture , 2010 .

[25]  Peter Robinson,et al.  Manufacturing in the UK , 2003 .

[26]  Henrikke Baumann,et al.  Mapping the green product development field: engineering, policy and business perspectives , 2002 .

[27]  Wolfgang Beitz,et al.  Engineering Design: A Systematic Approach , 1984 .

[28]  C. A. McMahon,et al.  Development of design for remanufacturing guidelines to support sustainable manufacturing , 2006 .

[29]  Hilmi Yüksel Design of automobile engines for remanufacture with quality function deployment , 2010 .

[30]  Mattias Lindahl,et al.  Environmental issues with the remanufacturing industry , 2006 .

[31]  M. Seitz A critical assessment of motives for product recovery: the case of engine remanufacturing , 2007 .

[32]  Nam Wook Cho,et al.  A hierarchical end-of-life decision model for determining the economic levels of remanufacturing and disassembly under environmental regulations , 2010 .

[33]  O. Mont,et al.  A new business model for baby prams based on easing and product remanufacturing , 2006 .

[34]  Margarete A. Seitz,et al.  Challenging the implementation of corporate sustainability: The case of automotive engine remanufacturing , 2006, Bus. Process. Manag. J..

[35]  L. H. Shu,et al.  Application of a design-for-remanufacture framework to the selection of product life-cycle fastening and joining methods , 1999 .

[36]  Scott Webster,et al.  Competitive strategy in remanufacturing and the impact of take-back laws , 2007 .

[37]  Martin Charter,et al.  Remanufacturing and product design , 2008 .

[38]  Mark Lemon,et al.  Exploring the design and perceived benefit of sustainable solutions: a review , 2009 .

[39]  Peggy Zwolinski,et al.  Integrated design of remanufacturable products based on product profiles , 2006 .

[40]  Busayawan Lam,et al.  Design standards for product end-of-life processing , 2010 .

[41]  Andrew King,et al.  Using The Delphi Technique To Establish A Robust Research Agenda For Remanufacturing , 2007 .

[42]  Robert U. Ayres,et al.  Eco-efficiency, asset recovery and remanufacturing , 1997 .

[43]  M. Lindahl,et al.  Use and perception of design for environment (DfE) in small and medium sized enterprises in Sweden , 2003, 2003 EcoDesign 3rd International Symposium on Environmentally Conscious Design and Inverse Manufacturing.

[44]  Winifred Ijomah,et al.  Product design for product/service systems: design experiences from Swedish industry , 2009 .

[45]  Rizauddin Ramli,et al.  Disassemblability of end-of-life vehicle: a critical review of evaluation methods , 2011 .

[46]  Casper Boks,et al.  The soft side of ecodesign , 2006 .

[47]  Jamie O'Hare,et al.  An Empirical Study of how Innovation and the Environment are Considered in Current Engineering Design Practise , 2007 .

[48]  Chris Ryan,et al.  Eco-efficiency gains from remanufacturing: A case study of photocopier remanufacturing at Fuji Xerox Australia , 2001 .

[49]  D. Huisingh,et al.  Remanufacturing for the automotive aftermarket-strategic factors: literature review and future research needs , 2009 .

[50]  Robert T. Lund,et al.  Remanufacturing : the experience of the United States and implications for developing countries , 1985 .

[51]  Bert Bras,et al.  Product, process, and organizational design for remanufacture – an overview of research , 1999 .

[52]  C. McMahon,et al.  Reducing waste: repair, recondition, remanufacture or recycle? , 2006 .

[53]  R. Steinhilper,et al.  Opportunities for remanufactured electronic products from developing countries: hypotheses to characterise the perspectives of a global remanufacturing industry , 2004, 2004 IEEE Africon. 7th Africon Conference in Africa (IEEE Cat. No.04CH37590).

[54]  Wim Dewulf,et al.  A method to assess the lifetime prolongation capabilities of products , 2008 .

[55]  Aldo Roberto Ometto,et al.  Ecodesign methods focused on remanufacturing , 2010 .

[56]  Glenn Johansson,et al.  Success factors for integration of ecodesign in product development , 2002 .

[57]  Vicky Lofthouse,et al.  Ecodesign tools for designers: defining the requirements , 2006 .

[58]  Dong-Ho Lee,et al.  Disassembly planning and scheduling: Review and further research , 2001 .

[59]  Winifred Ijomah,et al.  Remanufacturing: a key strategy for sustainable development , 2004 .

[60]  Peggy Zwolinski,et al.  A tool to implement sustainable end-of-life strategies in the product development phase , 2005 .

[61]  Peggy Zwolinski,et al.  Remanufacturing strategies to support product design and redesign , 2008 .

[62]  H J Parkinson,et al.  Analysis and taxonomy of remanufacturing industry practice , 2003 .

[63]  Aleda V. Roth,et al.  Production, Manufacturing and Logistics Competitive advantage through take-back of used products , 2005 .

[64]  R. Yin Case Study Research: Design and Methods , 1984 .

[65]  Geoffrey P. Hammond,et al.  Development of robust design-for-remanufacturing guidelines to further the aims of sustainable development , 2007 .

[66]  Xueping Wang,et al.  Remanufacturing mode and its reliability for the design of automotive products , 2010 .

[67]  Anne-Marie Åkermark The Crucial Role of the Designer in EcoDesign , 2003 .

[68]  Mattias Lindahl,et al.  Engineering designers’ experience of design for environment methods and tools : Requirement definitions from an interview study , 2006 .

[69]  Myer Kutz,et al.  Environmentally conscious mechanical design , 2007 .

[70]  Mark William McIntosh Modeling the value of remanufacture in an integrated manufacturing-remanufacturing organization , 1998 .

[71]  G. Ries,et al.  Barriers for a successful integration of environmental aspects in product design , 1999, Proceedings First International Symposium on Environmentally Conscious Design and Inverse Manufacturing.

[72]  Stuart Pugh,et al.  Total Design: Integrated Methods for Successful Product Engineering , 1991 .

[73]  Kevin J. Gaudette,et al.  Remanufacturing: The next great opportunity for boosting US productivity , 2003 .

[74]  Andrew King,et al.  Calculating the environmental benefits of remanufacturing , 2010 .

[75]  Peggy Zwolinski,et al.  Environmental benefits of parts remanufacturing: the truck injector case , 2010 .

[76]  Mehmet Ali Ilgin,et al.  Environmentally conscious manufacturing and product recovery (ECMPRO): A review of the state of the art. , 2010, Journal of environmental management.