Improving performance of the hospitalization process by applying the principles of Lean Thinking

PurposeThe goal was to improve the quality of the hospitalization process and the management of patients, allowing the reduction of costs and the minimization of the preoperative Length of Hospital Stay (LOS).Design/methodology/approachThe methodology used to improve the quality of the hospitalization process and patient management was Lean Thinking. Therefore, the Lean tools (Value stream map and Ishikawa diagram) were used to identify waste and inefficiencies, improving the process with the implementation of corrective actions. The data was collected through personal observations, patient interviews, brainstorming and from printed medical records of 151 patients undergoing oral cancer surgery in the period from 2006 to 2018.FindingsThe authors identified, through Value Stream Map, waste and inefficiencies during preoperative activities, consequently influencing preoperative LOS, considered the best performance indicator. The main causes were identified through the Ishikawa diagram, allowing reflection on possible solutions. The main corrective action was the introduction of the pre-hospitalization service. A comparative statistical analysis showed the significance of the solutions implemented. The average preoperative LOS decreased from 4.90 to 3.80 days (−22.40%) with a p-value of 0.001.Originality/valueThe methodology allowed to highlight the improvement of the patient hospitalization process with the introduction of the pre-hospitalization service. Therefore, by adopting the culture of continuous improvement, the flow of hospitalization was redrawn. The benefits of the solutions implemented are addressed to the patient in terms of lower LOS and greater service satisfaction and to the hospital for lower patient management costs and improved process quality. This article will be useful for those who need examples on how to apply Lean tools in healthcare.

[1]  A. Ning,et al.  Systematic Review of Telehealth Cost Minimization for Patients and Health Systems in Otolaryngology , 2020, The Laryngoscope.

[2]  Carolina Rojas Alfaro,et al.  Improving forensic processes performance: A Lean Six Sigma approach , 2020, Forensic Science International.

[3]  Luigi Iuppariello,et al.  Application of data mining in a cohort of Italian subjects undergoing myocardial perfusion imaging at an academic medical center , 2020, Comput. Methods Programs Biomed..

[4]  S. Shortell,et al.  Lean Management and Breakthrough Performance Improvement in Health Care , 2020, Quality management in health care.

[5]  Teresa Angela Trunfio,et al.  Lean Six Sigma Approach to Implement a Femur Fracture Care Pathway at “San Giovanni di Dio e Ruggi d’Aragona” University Hospital , 2020 .

[6]  Maria Romano,et al.  Lean Six Sigma: a new approach to the management of patients undergoing prosthetic hip replacement surgery. , 2015, Journal of evaluation in clinical practice.

[7]  V. Abbate,et al.  A health technology assessment between two pharmacological therapies through Six Sigma: the case study of bone cancer , 2020 .

[8]  M. Coulombe,et al.  Improving interprofessional approach using a collaborative lean methodology in two geriatric care units for a better patient flow , 2020 .

[9]  Santillo Liberatina Carmela,et al.  A Simulation based approach for improving Healthcare Systems , 2012 .

[10]  Malay Kumar,et al.  Oral cancer: Etiology and risk factors: A review. , 2016, Journal of cancer research and therapeutics.

[11]  M. Tiwari,et al.  A lean approach to healthcare management using multi criteria decision making , 2021, OPSEARCH.

[12]  F. Pellini,et al.  Effects of Lean Thinking and Emerging Technologies on Breast Cancer Patients' Therapeutic Process During COVID-19 Pandemic: A Case-Control Matched Study , 2021, Frontiers in Surgery.

[13]  J. Seadon,et al.  Waste reduction using lean tools in a multicultural environment , 2020 .

[14]  Mario Cesarelli,et al.  Reducing the risk of healthcare‐associated infections through Lean Six Sigma: The case of the medicine areas at the Federico II University Hospital in Naples (Italy) , 2017, Journal of Evaluation In Clinical Practice.

[15]  Manuel F. Suárez-Barraza,et al.  Applying Lean in Process Innovation in Healthcare: The Case of Hip Fracture , 2020, International journal of environmental research and public health.

[16]  James P. Womack,et al.  Lean Thinking: Banish Waste and Create Wealth in Your Corporation , 1996 .

[17]  V. Cruz Machado,et al.  Lean tools and lean transformation process in health care , 2010 .

[18]  M. Sales,et al.  Value-based lean implementation in a surgical unit: the impact of the methodology , 2021 .

[19]  G. Improta,et al.  Lean Six Sigma Approach for Reducing Length of Hospital Stay for Patients with Femur Fracture in a University Hospital , 2021, International journal of environmental research and public health.

[20]  S I McClean,et al.  A critical look at Lean Thinking in healthcare , 2008, Quality & Safety in Health Care.

[21]  Moacir Godinho Filho,et al.  Lean healthcare in developing countries: evidence from Brazilian hospitals , 2017, The International journal of health planning and management.

[22]  Maria Romano,et al.  Lean thinking to improve emergency department throughput at AORN Cardarelli hospital , 2018, BMC Health Services Research.

[23]  Jeff Foote,et al.  Lean thinking in healthcare - Findings from a systematic literature network and bibliometric analysis. , 2020, Health policy.

[24]  C. Podda,et al.  How can lean thinking improve ERAS program in bariatric surgery? , 2020, Surgical Endoscopy.

[25]  Paolo Bifulco,et al.  Feasibility of Machine Learning in Predicting Features Related to Congenital Nystagmus , 2019, IFMBE Proceedings.

[26]  M. C. E. Simsekler,et al.  Evaluation of System Modelling Techniques for Waste Identification in Lean Healthcare Applications , 2021, Risk management and healthcare policy.

[27]  Pierrette P. Zouein,et al.  Case Study of Lean in Hospital Admissions to Inspire Culture Change , 2016 .

[28]  M. Suárez,et al.  Improvement of emergency department patient flow using lean thinking , 2018, International journal for quality in health care : journal of the International Society for Quality in Health Care.

[29]  D. Howard,et al.  Synthesis of a Vocal Sound from the 3,000 year old Mummy, Nesyamun ‘True of Voice’ , 2020, Scientific Reports.

[30]  Mario Cesarelli,et al.  The application of six sigma to reduce the pre-operative length of hospital stay at the hospital Antonio Cardarelli , 2019, International Journal of Lean Six Sigma.

[31]  J. Jenkins,et al.  Decreasing Wait Times and Increasing Patient Satisfaction , 2019, Journal of nursing care quality.

[32]  Helder Gomes Costa,et al.  Systematic review and meta-analysis of the use of lean methods and tools in healthcare services: an alternative to improve care during the pandemic , 2020 .

[33]  Donna Weinstock Lean healthcare. , 2008, The Journal of medical practice management : MPM.

[34]  Jacques Ferlay,et al.  Worldwide trends in incidence rates for oral cavity and oropharyngeal cancers. , 2013, Journal of clinical oncology : official journal of the American Society of Clinical Oncology.

[35]  Lean Hospital Management Implementation in Health Care Service: A Multicase Study , 2020 .

[36]  Y. Ducq,et al.  Lean practices implementation in aerospace based on sector characteristics: methodology and case study , 2020 .

[37]  L. Ceretta,et al.  Meta-analysis of magnetic resonance imaging accuracy for diagnosis of oral cancer , 2017, PloS one.

[38]  Piera Centobelli,et al.  The application of Lean Six Sigma methodology to reduce the risk of healthcare–associated infections in surgery departments , 2017, Journal of evaluation in clinical practice.

[39]  John P. S. Verver,et al.  Lean Six Sigma in Healthcare , 2006, Journal for healthcare quality : official publication of the National Association for Healthcare Quality.

[40]  Andrea Chiarini,et al.  Lean Thinking Implementation in The Public Healthcare: Results From Italy , 2014 .

[41]  Unraveling the impact of time-dependent perioperative variables on 30-day readmission after coronary artery bypass surgery. , 2020, The Journal of thoracic and cardiovascular surgery.

[42]  J. Antony,et al.  LEAN AND SIX SIGMA METHODOLOGIES IN NHS SCOTLAND: AN EMPIRICAL STUDY AND DIRECTIONS FOR FUTURE RESEARCH , 2012 .

[43]  A. Yurtkuran,et al.  Lean transformation to reduce costs in healthcare: A public hospital case in Turkey , 2017 .

[44]  Luigi Ranieri,et al.  Minimization of the Logistic Costs in Healthcare supply chain: a hybrid model , 2020 .

[45]  Alfonso Maria Ponsiglione,et al.  Agile Six Sigma in Healthcare: Case Study at Santobono Pediatric Hospital , 2020, International journal of environmental research and public health.

[46]  R. John,et al.  Role of ultrasound in detection of metastatic neck nodes in patients with oral cancer. , 2011, Indian journal of dental research : official publication of Indian Society for Dental Research.

[47]  G. Improta,et al.  Lean Six Sigma approach to reduce LOS through a diagnostic-therapeutic-assistance path at A.O.R.N. A. Cardarelli , 2019, The TQM Journal.

[48]  D. Wiesenfeld,et al.  Oral Cancer. , 2018, Australian dental journal.

[49]  LEAN AND THE ECRS PRINCIPLE: DEVELOPING A FRAMEWORK TO MINIMISE WASTE IN HEALTHCARE SECTORS , 2020 .

[50]  Juan A. Marin-Garcia,et al.  The Role of Value Stream Mapping in Healthcare Services: A Scoping Review , 2021, International journal of environmental research and public health.

[51]  V. Gudnason,et al.  Assessing cardiovascular risks from a mid-thigh CT image: a tree-based machine learning approach using radiodensitometric distributions , 2020, Scientific Reports.

[52]  Pablo H. Montero,et al.  Cancer of the oral cavity. , 2015, Surgical oncology clinics of North America.

[53]  K. Demirli,et al.  Lean transformation framework for treatment-oriented outpatient departments , 2021, Int. J. Prod. Res..

[54]  Vijaya Sunder M,et al.  Improving patients’ satisfaction in a mobile hospital using Lean Six Sigma – a design-thinking intervention , 2020, Production Planning & Control.

[55]  R. Bloigu,et al.  LEAN thinking in Finnish healthcare. , 2016, Leadership in health services.

[56]  G. Gupte,et al.  Rapid Implementation of Telepsychiatry in a Safety-Net Health System During Covid-19 Using Lean , 2020, Nejm Catalyst Innovations in Care Delivery.

[57]  E. Ataíde,et al.  Using Lean tools to reduce patient waiting time. , 2018, Leadership in health services.

[58]  J. Daggy,et al.  Redesigning a joint replacement program using Lean Six Sigma in a Veterans Affairs hospital. , 2013, JAMA surgery.

[59]  A. Darzi,et al.  Systematic review of the application of quality improvement methodologies from the manufacturing industry to surgical healthcare , 2012, The British journal of surgery.

[60]  Fabiana Dafne Cifone,et al.  Lean Healthcare: How to Start the Lean Journey , 2019, ELEC.

[61]  Pamela Mazzocato,et al.  Lean thinking in healthcare: a realist review of the literature , 2010, Quality and Safety in Health Care.

[62]  Mohammad Asif Salam,et al.  Value creation through lean management: a case study of healthcare service operations , 2016 .

[63]  Mario Cesarelli,et al.  Lean Six Sigma in healthcare , 2019, The TQM Journal.

[64]  Maria Romano,et al.  Efficacy of Machine Learning in Predicting the Kind of Delivery by Cardiotocography , 2019, IFMBE Proceedings.

[65]  A. Abdallah Healthcare Engineering: A Lean Management Approach , 2020, Journal of healthcare engineering.

[66]  Khalil Elnamrouty,et al.  Seven wastes elimination targeted by lean manufacturing case study “gaza strip manufacturing firms’’ , 2013 .

[67]  Atanu Chaudhuri,et al.  A Decade of Lean in Healthcare: Current State and Future Directions , 2015 .

[68]  R A Abrahams,et al.  USING LEAN METHODOLOGIES FOR ECONOMICALLY AND ENVIRONMENTALLY SUSTAINABLE FOUNDRIES , 2011 .

[69]  Rui M. Sousa,et al.  Lean Thinking: From the Shop Floor to an Organizational Culture , 2020, APMS.

[70]  Maria Romano,et al.  Improving performances of the knee replacement surgery process by applying DMAIC principles , 2017, Journal of evaluation in clinical practice.

[71]  Omar Al-Araidah,et al.  Lead‐Time Reduction Utilizing Lean Tools Applied to Healthcare: The Inpatient Pharmacy at a Local Hospital , 2010, Journal for healthcare quality : official publication of the National Association for Healthcare Quality.

[72]  M. Romano,et al.  Fast track surgery for knee replacement surgery: a lean six sigma approach , 2020 .

[73]  Moacir Godinho Filho,et al.  Lean healthcare: review, classification and analysis of literature , 2016 .