Kaizen Events: Assessing the Existing Literature and Convergence of Practices

Abstract: With the increasing popularity of Kaizen events as a process improvement initiative, the amount of Kaizen event literature has also increased. This article includes a systematic literature review of the Kaizen event body of knowledge, assessing the quality of the literature and synthesizing the literature to find convergent, variant, and divergent practices. The findings indicate that the literature is dominated by trade press and industry case works, with a growing number of academic publications. Several identified themes from the data synthesis were convergent, e.g., the importance of team member authority/autonomy and having a well-defined problem scope, while others were divergent, e.g., the level of functional and hierarchical heterogeneity and Kaizen event deployment. In order to advance the Kaizen event body of knowledge, future research should include more systematic academic investigations and theory-testing works, particularly of these divergent findings.

[1]  J. T. To Be Continued. , 1958, Science.

[2]  Colin Richards,et al.  To be continued , 1982 .

[3]  J Grant,et al.  Lonely at the top. , 1987, NursingLife.

[4]  Jeffrey K. Pinto,et al.  Critical factors in successful project implementation , 1987, IEEE Transactions on Engineering Management.

[5]  K. Eisenhardt Building theories from case study research , 1989, STUDI ORGANIZZATIVI.

[6]  C Ham,et al.  A force to reckon with. , 1990, The Health service journal.

[7]  Varun Grover,et al.  The evolution of empirical research in IS: A study in IS maturity , 1993, Inf. Manag..

[8]  David L. Taylor,et al.  Empowering employees to "just do it." (JDIT-Kaizen training program at Cummins Engine Company Inc. Jamestown plant) , 1993 .

[9]  Cheryl Tanner,et al.  Kaizen leads to breakthroughs in responsiveness—and the shingo prize—at critikon , 1994 .

[10]  G Wittenberg,et al.  Kaizen—The many ways of getting better , 1994 .

[11]  James Kohnen An Ounce of Application is Worth a Ton of Abstraction: A Practical Guide to Implementing Total Quality Management , 1996 .

[12]  Mark E. Nissen,et al.  A Focused Review of the Reengineering Literature: Expert Frequently Asked Questions , 1996 .

[13]  Walid Belassi,et al.  A new framework for determining critical success/failure factors in projects , 1996 .

[14]  James S. DeFilippo Management accounting learns to adapt to Pratt & Whitney’s manufacturing cells , 1996 .

[15]  Steven A. Melnyk,et al.  Kaizen Blitz: Introducing a new manufacturing procedure based on the continuous pursuit of perfection , 1997 .

[16]  D. Whitson,et al.  Applying just-in-time systems in health care , 1997 .

[17]  Bernard J. Schroer,et al.  QuickStep™ Process Improvement: Time-Compression as a Management Strategy , 1997 .

[18]  S. G. Cohen,et al.  What Makes Teams Work: Group Effectiveness Research from the Shop Floor to the Executive Suite , 1997 .

[19]  Steven A. Melnyk,et al.  Short-term action in pursuit of long-term improvements: Introducing Kaizen events , 1998 .

[20]  Jack R. Meredith,et al.  Building operations management theory through case and field research , 1998 .

[21]  Leigh Ann Klaus,et al.  ASQ brings QP directories to World Wide Web , 1998 .

[22]  Marian Thomas,et al.  A new attitude , 1998 .

[23]  Kristin N. Cuscela Kaizen blitz attacks work processes at Dana Corp , 1998 .

[24]  M. E. Richerson Applying "lean" techniques to computer support services , 1999, PICMET '99: Portland International Conference on Management of Engineering and Technology. Proceedings Vol-1: Book of Summaries (IEEE Cat. No.99CH36310).

[25]  C. Forman,et al.  Affecting the value chain through supplier kaizen. , 1999, Hospital materiel management quarterly.

[26]  T. McNichols,et al.  Quick and continuous improvement through kaizen blitz. , 1999, Hospital materiel management quarterly.

[27]  K M Madsen,et al.  The art of counting. , 1999, Journal of the American Society of Nephrology : JASN.

[28]  E Heard,et al.  Rapid-fire improvement with short-cycle kaizen. , 1999, Hospital materiel management quarterly.

[29]  Anthony C. Laraia,et al.  The Kaizen Blitz: Accelerating Breakthroughs in Productivity and Performance , 1999 .

[30]  Forman Cr,et al.  Affecting the value chain through supplier kaizen. , 1999 .

[31]  David Taylor,et al.  Manufacturing Operations and Supply Chain Management: The LEAN Approach , 2000 .

[32]  Nicola Bateman Sustainability ... a guide to ... process improvement , 2001 .

[33]  V. S. Palmer Inventory management Kaizen , 2001, Proceedings 2nd International Workshop on Engineering Management for Applied Technology. EMAT 2001.

[34]  M. Jones,et al.  Just-in-time Training , 2001 .

[35]  Norman Bodek Quick and easy kaizen: capitalize on the creative power in every worker , 2002 .

[36]  Ron Bane Leading Edge Quality Approaches in Non-Manufacturing Organizations , 2002 .

[37]  Cipriano Forza,et al.  Survey research in operations management: a process‐based perspective , 2002 .

[38]  N. Bateman,et al.  Process improvement programmes: a model for assessing sustainability , 2002 .

[39]  M. Mullens Introducing Revolutionary Change in the Modular Housing Construction Process using a Kaizen Blitz , 2002 .

[40]  Michael D Boyer THE RAPID IMPROVEMENT WORKSHOP AS A TOOL FOR CHANGE , 2002 .

[41]  G. L. Míka Kaizen event implementation manual : the continuous improvement manual : understanding kaizen, and how it can be best used , 2002 .

[42]  Davide Nicolini,et al.  In search of 'project chemistry' , 2002 .

[43]  D. Tranfield,et al.  Towards a Methodology for Developing Evidence-Informed Management Knowledge by Means of Systematic Review , 2003 .

[44]  Nick Rich,et al.  Companies’ perceptions of inhibitors and enablers for process improvement activities , 2003 .

[45]  B. Smith Lean and six sigma: A one-two punch , 2003 .

[46]  Sameer Kumar,et al.  Improving business processes for increased operational efficiency: a case study , 2004 .

[47]  Debra Viadero,et al.  Keys to Success. , 2004 .

[48]  James R. Bradley,et al.  Cornell Students Participate in Lord Corporation's Kaizen Projects , 2004, Interfaces.

[49]  A. Decrop Trustworthiness in qualitative tourism research , 2004 .

[50]  Jean Harvey,et al.  Match the change vehicle and method to the job , 2004 .

[51]  Arnold Reisman,et al.  Content analysis of data envelopment analysis literature and its comparison with that of other OR/MS fields , 2004, J. Oper. Res. Soc..

[52]  N. Bateman Sustainability: the elusive element of process improvement , 2005 .

[53]  T. Greenhalgh,et al.  Realist review - a new method of systematic review designed for complex policy interventions , 2005, Journal of health services research & policy.

[54]  Jeff Vonk Process Improvement in Business Permits through Kaizen , 2005 .

[55]  Barbara Iannarelli Just-in-Time Training , 2005 .

[56]  Kristi Huls The Antioch Company brings lean into the office , 2005 .

[57]  Alexander Hellemans,et al.  A force to reckon with. , 2005, Scientific American.

[58]  Monika Djerf-Pierre,et al.  Lonely at the top , 2005 .

[59]  Frank L. Montabon Using kaizen events for back office processes: the recruitment of frontline supervisor co-ops , 2005 .

[60]  Trisha Greenhalgh,et al.  Storylines of research in diffusion of innovation: a meta-narrative approach to systematic review. , 2005, Social science & medicine.

[61]  Achieving Competitive Excellence , 2005 .

[62]  Chris Ortiz All-out kaizen: a continuous improvement plan delivers change to the production floor ... and dollars to the bottom line , 2006 .

[63]  Jennifer A. Farris,et al.  An Empirical Investigation of Kaizen Event Effectiveness: Outcomes and Critical Success Factors , 2006 .

[64]  George Alukal,et al.  Keeping Lean Alive , 2006 .

[65]  Atila Zekioglu,et al.  Braced for the Future , 2006 .

[66]  Derek F. Sheldon Design Review 2005/2006—The ever increasing maturity of design research papers and case studies , 2006 .

[67]  Jennifer A. Farris,et al.  Development and application of a framework for the design and assessment of a kaizen event program , 2006 .

[68]  Daniel T. ones Lantech achieved unimaginable results by applying lean thinking to every aspect of its business . Beyond Toyota : How to Root Out Waste and Pursue Perfection , 2006 .

[69]  Ryan Hale,et al.  Waste's final foothold: uncovering the hidden muda of potential , 2007 .

[70]  Robert Pater Elevating ergonomic leadership. , 2007, Occupational health & safety.

[71]  Aleda V. Roth,et al.  Applications of Empirical Science in Manufacturing and Service Operations , 2007, Manuf. Serv. Oper. Manag..

[72]  Richard H. Allen,et al.  ATTACKING WASTE AND VARIATION HOSPITAL-WIDE : A COMPREHENSIVE LEAN SIGMA DEPLOYMENT , 2007 .

[73]  Perry Flint The Virtuous Airline , 2007 .

[74]  Michelle Harms Integrating safety into Kaizen events. , 2007, Occupational health & safety.

[75]  Alan Gresch,et al.  Keys to success. , 2008, Biomedical instrumentation & technology.

[76]  Toni L. Doolen,et al.  Learning From Less Successful Kaizen Events: A Case Study , 2008 .

[77]  Bonnie Adamson,et al.  Strategy, leadership and change: the North York General Hospital transformation journey. , 2008, Healthcare quarterly.

[78]  Toni L. Doolen,et al.  Kaizen Event Follow-up Mechanisms and Goal Sustainability: Preliminary Results , 2008 .

[79]  Lakshmi U. Tatikonda A Less Costly Billing Process , 2008 .

[80]  Michele Kowalski Burch Lean longevity: Kaizen events and determinants of sustainable improvement , 2008 .

[81]  Neal Lewis,et al.  A Content Analysis of Data Collection and Analysis Techniques as Reported in the Engineering Management Literature , 2008 .

[82]  Toni L. Doolen,et al.  Kaizen events and organizational performance: a field study , 2008 .

[83]  Zoe J. Radnor,et al.  Learning to Walk Before We Try to Run: Adapting Lean for the Public Sector , 2008 .

[84]  Juan A. Marin-Garcia,et al.  The impact of Kaizen Events on improving the performance of automotive components' first-tier suppliers , 2009 .

[85]  Uwe Dombrowski,et al.  Kaizen-Events , 2009 .

[86]  David T Sharbaugh,et al.  Rapid Improvement Event: An Alternative Approach to Improving Care Delivery and the Patient Experience , 2009, Journal of nursing care quality.

[87]  Jordan Dentz,et al.  Applying Lean Production in Factory Homebuilding , 2009 .

[88]  E. Dickson,et al.  Use of lean in the emergency department: a case series of 4 hospitals. , 2009, Annals of emergency medicine.

[89]  Nicholas Loyd,et al.  Application of Lean Enterprise to Improve Seaport Operations , 2009 .

[90]  Toni L. Doolen,et al.  Critical success factors for human resource outcomes in Kaizen events: An empirical study , 2009 .

[91]  Nathan Pinkney Picture perfect. Installing an integrated operating room. , 2009, Health facilities management.

[92]  Su Mi Dahlgaard-Park,et al.  Lean-kaizen public service: an empirical approach in Spanish local governments , 2009 .

[93]  Wiljeana Jackson Glover,et al.  Critical Success Factors for Sustaining Kaizen Event Outcomes , 2010 .

[94]  Alejandra Sánchez Continuously Improving Cash-Gift Process , 2010 .

[95]  Wiljeana J. Glover,et al.  A framework for designing, managing, and improving Kaizen event programs , 2010 .

[96]  Ye Li,et al.  From value stream mapping toward a lean/sigma continuous improvement process: an industrial case study , 2010 .

[97]  Kyle B. Stone Kaizen Teams: Integrated HRD Practices for Successful Team Building , 2010 .

[98]  Gordon Perchthold,et al.  The consultant CONUNDRUM , 2010 .

[99]  Toni L. Doolen,et al.  Critical success factors for the sustainability of Kaizen event human resource outcomes: An empirical study , 2011 .

[100]  Lucylle Duffy,et al.  Optimizing Efficiency in the OR , 2011 .

[101]  D. Farley A well-oiled machine. , 2011, Minnesota medicine.

[102]  Maurie J. Cohen Turning Japanese , 2011 .

[103]  Mary J. Gander,et al.  The Journey Toward Lean Manufacturing: Applying The Kaizen Blitz Method To Improving Operations , 2011 .

[104]  Ronald G Amedee,et al.  Improving the transition of care in patients transferred through the ochsner medical center transfer center. , 2012, The Ochsner journal.

[105]  Joseph Slipka Lkt Products; a Failed Lean Journey , 2012 .

[106]  Leonidas J. Guadalupe,et al.  Public Transportation Vehicle Maintenance and Regional Maintenance Center: An Analysis of Existing Literature , 2012 .

[107]  Lisa M Yerian,et al.  A collaborative approach to lean laboratory workstation design reduces wasted technologist travel. , 2012, American journal of clinical pathology.

[108]  D. M. Kennedy,et al.  Mayo Clinic Arizona's 7-step approach to improve service and delight customers , 2012 .

[109]  Greg D Randolph,et al.  Applying Lean principles and Kaizen rapid improvement events in public health practice. , 2012, Journal of public health management and practice : JPHMP.

[110]  M.A. Sebastián,et al.  Graphical Analysis of Improvements in Manufacturing Processes as Result of Kaizen Events , 2012 .

[111]  E. Raharjo Change ! from now , 2014 .

[112]  Ryan J Schulze,et al.  A well-oiled machine , 2014, Autophagy.

[113]  Norman Bodek Quick and easy Kaizen , 2002 .