Ballistic resistance of spaced multi-layer plate structures: experiments on fibre reinforced plastic targets and an analytical framework for calculating the ballistic limit

As the use of complex multi-layer structures in defense, marine, aerospace and automotive applications becomes increasingly common, it is vital that the response of such structures to impact loading is better understood and that engineers have adequate analysis tools to design structures optimised for resistance to ballistic penetration. This paper presents the results of a series of ballistic impact experiments carried out on a range of spaced multi-layer fibre reinforced-plastic (FRP) composite targets, with a constant total number of plies per target, but varying numbers of plies per layer and varying layer arrangements. It is shown that varying the ratio of plies between layers can have a significant effect on resistance to ballistic penetration. In light of these experimental results, the validity of applying the Lambert–Jonas equation to spaced multi-layer structures is discussed and an extended framework developed to determine the ballistic limit of a projectile impacting such a structure. The extended Lambert–Jonas framework is then validated with data from the literature. It is hoped that this framework will allow engineers to quickly determine the optimum layer arrangement to maximise the ballistic resistance of complex spaced multi-layer structures.

[1]  P. Hazell,et al.  Normal and oblique penetration of woven CFRP laminates by a high velocity steel sphere , 2008 .

[2]  P. Hazell,et al.  The impact of structural composite materials. Part 1: ballistic impact , 2012 .

[3]  Yunfei Deng,et al.  Experimental investigation on the ballistic resistance of monolithic and multi-layered plates against ogival-nosed rigid projectiles impact , 2013 .

[4]  Ercan Sevkat,et al.  Experimental and numerical approaches for estimating ballistic limit velocities of woven composite beams , 2012 .

[5]  Deng Yunfei,et al.  Experimental investigation on the ballistic performance of monolithic and layered metal plates subjected to impact by blunt rigid projectiles , 2012 .

[6]  Werner Goldsmith,et al.  The mechanics of penetration of projectiles into targets , 1978 .

[7]  C. Sun,et al.  Dynamic penetration of graphite/epoxy laminates impacted by a blunt-ended projectile , 1993 .

[8]  C. Ruiz,et al.  Impact loading of plates — An experimental investigation , 1983 .

[9]  W. Cantwell,et al.  Comparison of the low and high velocity impact response of cfrp , 1989 .

[10]  G. S. Sekhon,et al.  Effect of projectile nose shape, impact velocity and target thickness on the deformation behavior of layered plates , 2008 .

[11]  Serge Abrate,et al.  Impact on Composite Structures , 1998 .

[12]  A. A. Nia,et al.  Experimental study of perforation of multi-layered targets by hemispherical-nosed projectiles , 2011 .

[13]  John Morton,et al.  The influence of varying projectile mass on the impact response of CFRP , 1989 .

[14]  Werner Goldsmith,et al.  Non-ideal projectile impact on targets , 1999 .

[15]  J. A. Zukas,et al.  Mechanics of penetration: Analysis and experiment , 1978 .

[16]  T. W. Ipson,et al.  Ballistic Perforation Dynamics , 1963 .

[17]  D. Schuster Ballistic Impact On Composites , 1970 .

[18]  Tore Børvik,et al.  Perforation of 12 mm thick steel plates by 20 mm diameter projectiles with flat, hemispherical and c , 2002 .

[19]  Werner Golsdmith,et al.  Penetration and perforation processes in metal targets at and above ballistic velocities , 1971 .

[20]  H. Wadley,et al.  Impact response of sandwich plates with a pyramidal lattice core , 2008 .

[21]  M. Langseth,et al.  Ballistic penetration of steel plates , 1999 .

[22]  W. Cantwell The influence of target geometry on the high velocity impact response of CFRP , 1988 .

[23]  H. T. Goldrein,et al.  High-resolution optical study of the impact of carbon-fibre reinforced polymers with different lay-ups , 2004 .

[24]  Gareth Appleby-Thomas,et al.  On the response of two commercially-important CFRP structures to multiple ice impacts , 2011 .

[25]  Tomasz Wierzbicki,et al.  On the ballistic resistance of double-layered steel plates: An experimental and numerical investigation , 2007 .

[26]  Wei Zhang,et al.  Experimental investigation on the ballistic resistance of monolithic and multi-layered plates against hemispherical-nosed projectiles impact , 2012 .

[27]  G. G. Corbett,et al.  Impact loading of plates and shells by free-flying projectiles: A review , 1996 .

[28]  Z. Rosenberg,et al.  On the correlation between the ballistic behavior and dynamic properties of titanium-alloy plates , 1997 .

[29]  K. Fujii,et al.  Impact perforation behavior of CFRPs using high-velocity steel sphere , 2002 .

[30]  John Morton,et al.  Impact perforation of carbon fibre reinforced plastic , 1990 .

[31]  Werner Goldsmith,et al.  Normal projectile penetration and perforation of layered targets , 1988 .

[32]  Raisuddin Ansari,et al.  Normal impact of ogive nosed projectiles on thin plates , 2001 .

[33]  Hideaki Kasano,et al.  Fracture behavior of CFRPs impacted by relatively high-velocity steel sphere , 2003 .

[34]  P. Hazell,et al.  A study on the energy dissipation of several different CFRP-based targets completely penetrated by a high velocity projectile , 2009 .

[35]  Shaik Jeelani,et al.  Performance of stitched/unstitched woven carbon/epoxy composites under high velocity impact loading , 2004 .

[36]  Magnus Langseth,et al.  Perforation of AA5083-H116 aluminium plates with conical-nose steel projectiles—experimental study , 2004 .

[37]  Stephen J. Cimpoeru,et al.  A study of the effect of target thickness on the ballistic perforation of glass-fibre-reinforced plastic composites , 2000 .

[38]  Hideaki Kasano,et al.  Impact perforation of orthotropic and quasi-isotropic CFRP laminates by a steel ball projectile , 2001 .

[39]  Werner Goldsmith,et al.  Normal impact and perforation of thin plates by hemispherically-tipped projectiles — II. Experimental results , 1984 .

[40]  Charles E. Anderson,et al.  Ballistic impact: the status of analytical and numerical modeling , 1988 .