Numerical Investigation of Ash Deposition on Nozzle Guide Vane Endwalls

A computational study was performed to determine the factors that affect ash deposition rates on the endwalls in a nozzle guide vane passage. Deposition tests were simulated in flow around a flat plate with a cylindrical leading edge, as well as through a modern, high-performance turbine vane passage. The flow solution was first obtained independent of the presence of particulates, and individual ash particles were subsequently tracked using a Lagrangian tracking model. Two turbulence models were applied, and their differences were discussed. The critical viscosity model was used to determine particle deposition. Features that contribute to endwall deposition, such as secondary flows, turbulent dispersion, or ballistic trajectories, were discussed, and deposition was quantified. Particle sizes were varied to reflect Stokes numbers ranging from 0.01 to 1.0 to determine the effect on endwall deposition. Results showed that endwall deposition rates can be as high as deposition on the leading edge for particles with a Stokes number less than 0.1, but endwall deposition rates for a Stokes number of 1.0 were less than 25% of the deposition rates on the leading edge or pressure surface of the turbine vane. Deposition rates on endwalls were largest near the leading edge stagnation region on both the cylinder and vane geometries, with significant deposition rates downstream showing a strong correlation to the secondary flows.

[1]  John R. Fessler,et al.  Particle response and turbulence modification in fully developed channel flow , 1994, Journal of Fluid Mechanics.

[2]  D. Kaftori,et al.  Particle behavior in the turbulent boundary layer. I. Motion, deposition, and entrainment , 1995 .

[3]  Qingyan Chen,et al.  Comparison of the Eulerian and Lagrangian methods for predicting particle transport in enclosed spaces , 2007 .

[4]  Ali Ameri,et al.  Coal Ash Deposition on Nozzle Guide Vanes—Part II: Computational Modeling , 2013 .

[5]  C. Senior,et al.  Viscosity of ash particles in combustion systems for prediction of particle sticking , 1995 .

[6]  H. El-Batsh,et al.  Numerical Investigation of the Effect of Ash Particle Deposition on the Flow Field Through Turbine Cascades , 2002 .

[7]  SIMULATED LAND-BASED TURBINE DEPOSITS GENERATED IN AN ACCELERATED DEPOSITION FACILITY , 2005 .

[8]  Pamela Longmire,et al.  Computational fluid dynamics (CFD) simulations of aerosol in a u-shaped steam generator tube , 2009 .

[9]  Karen A. Thole,et al.  Effects of Simulated Particle Deposition on Film Cooling , 2011 .

[10]  Goodarz Ahmadi,et al.  On particle adhesion and removal mechanisms in turbulent flows , 1994 .

[11]  J. Bons,et al.  Leading-Edge Endwall Suction and Midspan Blowing to Reduce Turbomachinery Losses , 2010 .

[12]  R. S. Schechter,et al.  ADHESION AND HYDRODYNAMIC REMOVAL OF COLLOIDAL PARTICLES FROM SUFACES , 1995 .

[13]  Danesh K. Tafti,et al.  Composition Dependent Model for the Prediction of Syngas Ash Deposition With Application to a Leading Edge Turbine Vane , 2010 .

[14]  Michael G. Dunn,et al.  Deposition of Volcanic Materials in the Hot Sections of Two Gas Turbine Engines , 1992 .

[15]  J. Bons A Review of Surface Roughness Effects in Gas Turbines , 2010 .

[16]  Jeffrey P. Bons,et al.  Deposition in a Turbine Cascade With Combusting Flow , 2010 .

[17]  Karen A. Thole,et al.  Effects of surface deposition, hole blockage, and thermal barrier coating spallation on vane endwall film cooling , 2007 .

[18]  N. Abuaf,et al.  Effects of Surface Roughness on Heat Transfer and Aerodynamic Performance of Turbine Airfoils , 1997 .

[19]  Weiguo Ai Deposition of Particulate from Coal-Derived Syngas on Gas Turbine Blades Near Film Cooling Holes , 2009 .

[20]  J. Bons,et al.  Coal Ash Deposition on Nozzle Guide Vanes: Part I—Experimental Characteristics of Four Coal Ash Types , 2013 .

[21]  Scott Lewis,et al.  Film Cooling Effectiveness and Heat Transfer Near Deposit-Laden Film Holes , 2011 .

[22]  George Rudinger,et al.  Fundamentals of gas-particle flow , 1980 .

[23]  D. Wilcox Turbulence modeling for CFD , 1993 .

[24]  Widen Tabakoff,et al.  Effect of Particle Size Distribution on Particle Dynamics and Blade Erosion in Axial Flow Turbines , 1991 .

[25]  Michael G. Dunn,et al.  Operation of Gas Turbine Engines in Volcanic Ash Clouds , 1996 .

[26]  Scott Lewis,et al.  Effects of Temperature and Particle Size on Deposition in Land Based Turbines , 2008 .