Quantitative evaluation of blending and diffusion in high RAP and RAS mixtures

Abstract Due to variable aging of recycled asphalt pavement (RAP) and recycled asphalt shingle (RAS), the concerns arise over old-new binder blending during mixture production and subsequent diffusion process. In this study, a modified staged-extraction method was validated and employed to extract binder in approximately equal layers from retrieved virgin and RAP/RAS aggregates after mixing and subsequent diffusion treatment. Quantitative analysis was done on extracted binders in terms of large molecule size percentage LMS (%) from gel permeation chromatography (GPC). The results indicated that a well-blended binder film coated virgin aggregates from 50% RAP mix, while a non-homogeneous binder film was observed on RAP aggregates. The system of binder blend coating the virgin and RAP aggregates with un-mobilized RAP binder was validated. A possible composite binder system was found coating the virgin aggregates in 10% RAS mix. The diffusion study showed that within the mixture silo storage time, binder diffusion could be accomplished in both warm and hot mixes containing 50% RAP, indicating that binder homogeneity may not be an issue in high RAP mix. The binder diffusion in RAS mix was captured in a very slow rate. It was suggested that binder homogeneity can still be critical for high RAS mix.