Corrosion of high temprature alloys in the primary circuit helium of high temperature gas cooled reactors. – Part I: Theoretical background

The interaction of Ni and Fe-Ni base alloys with the reactive impurities H2O, CO, H2 and CH4 in simulated cooling gas of the primary circuit of the High Temperature Gas Cooled Reactor (HTGR) causes corrosion effects that can significantly influence the mechanical properties. Apart from the formation of surface scales (oxides, carbides or mixed oxides/carbides), structural changes of the alloys are observed; depending on gas composition, gas supply rate and test temperature, carburization or decarburization can occur. In this report it is shown that an interpretation of the basic corrosion effects is possible on the basis of a modified stability diagram for chromium provided that - the kinetics of elementary gas metal reactions are incorporated in the expressions for carbon activity and oxygen partial pressure of the atmosphere and - the gradients of the potentials across the surface scales are taken into account. The interpretation allows the derivation of the corrosion behaviour of NiCr-base alloys in different HTGR helium compositions and enables the limits for the formation of protective chromia surface scales to be given. The influence of alloying elements other than chromium can be explained qualitatively. The results can be transferred to other reactive gas mixtures, which are characterized by an oxygen partial pressure near to the dissociation pressure of the scale forming oxides.