Simulating Vented Maize Starch Explosions in a 236 m3 Silo

The paper describes computational fluid dynamics (CFD) simulations of a series of large-scale dust explosion experiments performed in a 236-m silo. Mechanical suspensions were generated by pneumatically injecting maize starch into a 22 m high silo. The experiments included tests with injection from the bottom and from the top of the silo, but the present study only considers bottom injection. The clouds were ignited at various heights above ground. The same experiments have been simulated previously, but the current work involves an updated version of the CFD code and explores the effect of grid resolution on the simulation results. The results from the simulations are in good agreement with the experimental data, and confirm the observation that the reduced explosion pressure in long slender silos is very sensitive to ignition location. The simulation results highlight the effect of dust distribution within the silo, and reproduce the characteristic pressure oscillations, with frequency in the range 4-7 Hz, observed in some of the tests.

[1]  Ulrich Krause,et al.  The influence of flow and turbulence on flame propagation through dust-air mixtures , 2000 .

[2]  M. Mannan,et al.  Validation of the DESC Code in Simulating the Effect of Vent Ducts on Dust Explosions , 2013 .

[3]  K. Hanjalic,et al.  On the Application of the Levenberg–Marquardt Method in Conjunction with an Explicit Runge–Kutta and an Implicit Rosenbrock Method to Assess Burning Velocities from Confined Deflagrations , 2013, Flow, Turbulence and Combustion.

[4]  Vagesh D. Narasimhamurthy,et al.  A Matter of Life and Death: Validating, Qualifying and Documenting Models for Simulating Flow-related Accident Scenarios in the Process Industry , 2013 .

[5]  Rolf K. Eckhoff,et al.  Dust explosion experiments in a vented 236 m3 silo cell , 1987 .

[6]  Shengjun Zhong,et al.  Cornstarch explosion experiments and modeling in vessels ranged by height/diameter ratios , 2001 .

[7]  P. V. D. Wel,et al.  Ignition and propagation of dust explosions , 1993 .

[8]  A. A. Pekalski,et al.  Theoretical and experimental study on explosion safety of hydrocarbons oxidation at elevated conditions : Relevance for safe design and operation of industrial processes , 2004 .

[9]  D. Castellanos,et al.  A constant pressure dust explosion experiment , 2013 .

[10]  Kees van Wingerden,et al.  Modelling of vented dust explosions – empirical foundation and prospects for future validation of CFD codes , 2008 .

[11]  Kenneth L. Cashdollar,et al.  Effectiveness Of Dust Dispersion In The 20-L Siwek Chamber , 2010 .

[12]  K. Bray,et al.  Studies of the turbulent burning velocity , 1990, Proceedings of the Royal Society of London. Series A: Mathematical and Physical Sciences.

[13]  Trygve Skjold,et al.  Selected aspects of turbulence and combustion in 20-litre explosion vessels : development of experimental apparatus and experimental investigation , 2003 .

[14]  P. Aguado,et al.  Dust explosions in vented silos: Simulations and comparisons with current standards , 2011 .

[15]  B. Launder,et al.  The numerical computation of turbulent flows , 1990 .

[16]  Derek Bradley,et al.  Turbulent burning velocities: a general correlation in terms of straining rates , 1987, Proceedings of the Royal Society of London. A. Mathematical and Physical Sciences.

[17]  S. Lemkowitz,et al.  Dust explosions in spherical vessels: The role of flame thickness in the validity of the ‘cube-root law’ , 1996 .

[18]  Rolf K. Eckhoff,et al.  Simulation of dust explosions in complex geometries with experimental input from standardized tests , 2006 .

[19]  D. Castellanos,et al.  Experimental and numerical investigation of constant volume dust and gas explosions in a 3.6-m flame acceleration tube , 2014 .

[20]  P. Aguado,et al.  Dust explosion venting in silos: A comparison of standards NFPA 68 and EN 14491 , 2009 .

[21]  T. Skjold,et al.  Explosion protection in grain handling facilities: from count Morozzo to computational fluid dynamics. , 2012 .

[22]  T. Skjold Flame Propagation in Dust Clouds: Challenges for Model Validation , 2010 .

[23]  G. A. Lunn,et al.  The effect of vent ducts on the reduced explosion pressures of vented dust explosions , 1988 .

[24]  F A Williams,et al.  Lectures on applied mathematics in combustion. Past contributions and future problems in laminar and turbulent combustion , 1986 .

[25]  A. Dahoe Dust Explosions: A Study of Flame Propagation , 2000 .

[26]  Rolf K. Eckhoff,et al.  Dust Explosions in the Process Industries , 1991 .

[27]  Rolf K. Eckhoff,et al.  Simulating Dust Explosions with the First Version of DESC , 2005 .

[28]  Christophe Proust,et al.  Flame propagation and combustion in some dust-air mixtures , 2006 .

[29]  Bjørn Johan Arntzen,et al.  Modelling of turbulence and combustion for simulation of gas explosions in complex geometries , 1998 .