On systematic methods to remove redundant monitors from liveness-enforcing net supervisors

Petri nets based deadlock prevention for flexible manufacturing systems has received much attention over the past decade, primarily due to the seminal work of Ezpeleta et al. in 1995. A Petri net based deadlock prevention mechanism is usually implemented by adding monitors or control places to a plant Petri net model such that liveness can be enforced. The significance of this methodology lies in that both a plant model and its supervisor are in a same formalism-Petri nets. Due to the inherent complexity of Petri nets, in theory, the number of additional monitors that have to been added to achieve liveness-enforcement purpose for an uncontrolled plant model is exponential with respect to the size of the model. This paper first proposes a systematic method to minimize the number of additional monitors in a liveness-enforcing Petri net supervisor such that the resultant net system has the same permissive behavior while liveness can still be preserved. Furthermore, for the liveness-enforcing Petri net supervisors of flexible manufacturing systems, which have some particular property, an algorithm is developed such that more permissive liveness-enforcing Petri net supervisors can be obtained after liveness-restrictive monitor removal. Compared with the existing techniques of eliminating redundant monitors in the literature, the complete state enumeration of a supervisor is avoided, which implies the high computational efficiency of the methods in this paper. Flexible manufacturing examples are used to demonstrate the proposed approaches.